X2CrNiMoN22-5-3 (1.4462) Duplex Stainless Steel Forgings
Jiangyin Jiangnan Metal Co., Ltd. melts, forges, heat-treats and machines X2CrNiMoN22-5-3, EN material number 1.4462, at one works in Jiangyin, Jiangsu. Forms include seamless rolled rings, forged rings, flanges, shafts, round bars, discs, tube sheets, sleeves, bushings, hollow cylinders and valve components, supplied solution annealed to EN 10088-3, EN 10250-4 or EN 10222-5 with EN 10204 3.1 or 3.2 certification.
Data checked against EN 10088-3 requirements for solution-annealed long products. Updated . Plain-text version: X2CrNiMoN22-5-3.md.
X2CrNiMoN22-5-3 data summary
- EN steel name X2CrNiMoN22-5-3
- EN material number 1.4462
- UNS numbers S31803, S32205
- Trade name Duplex 2205
- Other designations AISI 318LN, BS 318S13, AFNOR Z3CND22-05Az, JIS SUS329J3L, GB 022Cr22Ni5Mo3N
- ASTM forging equivalent A182 F51 (S31803), A182 F60 (S32205)
- Structure Austenitic-ferritic, duplex
- 0.2 % proof strength Rp0.2 450 MPa min
- Tensile strength Rm 650 to 880 MPa
- Elongation A, longitudinal 25 % min
- Impact energy KV2, longitudinal 100 J min
- Hardness 270 HB max
- PREN 30.9 to 38.0
- Solution annealing 1020 to 1100 °C, water quench
- Hot working range 1200 °C down to 900 °C
- Density 7.80 kg/dm³ at 20 °C
- Magnetic Yes, ferromagnetic
- Certification EN 10204 3.1 standard, 3.2 on request
Mechanical values are the EN 10088-3 requirements for the solution-annealed condition, diameter or thickness up to 160 mm, at room temperature.
What X2CrNiMoN22-5-3 is
X2CrNiMoN22-5-3 is the EN 10088 steel name for material number 1.4462, a nitrogen-alloyed austenitic-ferritic stainless steel. The name describes the chemistry. X marks a high-alloy steel, the figure 2 stands for a carbon content of about 0.02 to 0.03 %, the figures 22-5-3 give the nominal chromium, nickel and molybdenum contents in percent, and N denotes the deliberate nitrogen addition.
The structure is roughly half ferrite and half austenite. That balance gives a 0.2 % proof strength of at least 450 MPa, about twice the figure for a standard austenitic grade such as 1.4404 (316L), while the chromium, molybdenum and nitrogen together provide resistance to chloride pitting, crevice attack and chloride stress corrosion cracking. For a forging buyer the higher proof strength often allows a thinner section at the same design pressure, which offsets part of the price premium over 316L.
The limit on the grade is temperature. Duplex steels must not be held in the band where intermetallic phases form, so 1.4462 is used at ambient and moderate temperatures rather than in hot service. Published data sheets for the grade give a usable range of -100 °C to 250 °C.
Designations and equivalents
| System | Designation | Note |
|---|---|---|
| EN steel name | X2CrNiMoN22-5-3 | EN 10088-3 |
| EN material number | 1.4462 | Werkstoff number |
| UNS | S31803 | Original 2205 chemistry |
| UNS | S32205 | Tighter, higher-nitrogen version of 2205 |
| ASTM / ASME forgings | A182 F51, A182 F60 | F51 for S31803, F60 for S32205. See the A182 F51 page. |
| AISI | 318LN | |
| BS | 318S13 | |
| AFNOR | Z3CND22-05Az | |
| JIS | SUS329J3L | |
| GB, China | 022Cr22Ni5Mo3N | |
| SIS / SS | 2377 | |
| Trade names | Duplex 2205, Alloy 2205, SAF 2205 |
Standards covering 1.4462
1.4462 runs across the EN stainless product standards, and the governing part depends on the product form rather than on the alloy. For forged products the three that usually apply are EN 10088-3, EN 10250-4 and EN 10222-5.
| Standard | Scope | Relevance to forgings |
|---|---|---|
| EN 10088-3 | Semi-finished products, bars, rods, wire, sections and bright products | Source of the mechanical requirements quoted on this page |
| EN 10250-4 | Open die steel forgings for general engineering purposes, stainless steels | General engineering open-die forgings |
| EN 10222-5 | Steel forgings for pressure purposes, martensitic, austenitic and austenitic-ferritic stainless steels | Pressure-retaining forgings, flanges and bodies |
| EN 10272 | Stainless steel bars for pressure purposes | Bar stock for machined pressure parts |
| EN 10088-2 | Sheet, plate and strip | Where an assembly mixes forged and plate components |
| EN 10028-7 | Flat products for pressure purposes, stainless steels | Vessel shells matched to forged nozzles and flanges |
| EN 10216-5, EN 10217-7 | Seamless and welded tubes for pressure purposes | Matching pipework |
| EN 10253-3, EN 10253-4 | Butt-welding pipe fittings, austenitic and duplex | Matching fittings |
| EN 10228-4 | Ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings | Correct UT part for this grade |
| EN 10204 | Inspection documents | 3.1 as standard, 3.2 with third-party witness |
Chemical composition
| Element | Requirement | Element | Requirement |
|---|---|---|---|
| Carbon, C | 0.030 max | Chromium, Cr | 21.00 to 23.00 |
| Silicon, Si | 1.00 max | Nickel, Ni | 4.50 to 6.50 |
| Manganese, Mn | 2.00 max | Molybdenum, Mo | 2.50 to 3.50 |
| Phosphorus, P | 0.035 max | Nitrogen, N | 0.10 to 0.22 |
| Sulphur, S | 0.015 max | Iron, Fe | Balance, about 63.7 to 71.9 |
Nitrogen is the element that needs the closest control. It stabilises austenite, raises the proof strength and contributes heavily to pitting resistance, and it is also the element most readily lost during melting. Stainless and duplex heats at this works are refined under vacuum oxygen decarburisation, the route used to bring carbon down while holding nitrogen inside the specified band. Because the steel is melted here, chemistry is verified at the furnace by optical emission spectrometry rather than taken from a billet supplier's certificate.
Mechanical properties
Long products to EN 10088-3, solution annealed
| Property | Requirement |
|---|---|
| 0.2 % proof strength Rp0.2 | 450 MPa minimum |
| Tensile strength Rm | 650 to 880 MPa |
| Elongation A, longitudinal | 25 % minimum |
| Impact energy KV2, longitudinal | 100 J minimum |
| Brinell hardness | 270 HB maximum |
| Intergranular corrosion | Resistant in the delivered condition |
Flat products to EN 10088-2, for comparison
| Product form | Max thickness | Rp0.2 min, transverse | Rm | Elongation min | KV2 long. / trans. |
|---|---|---|---|---|---|
| Cold rolled strip | 8 mm | 500 MPa | 700 to 950 MPa | 20 % | not specified |
| Hot rolled strip | 13.5 mm | 460 MPa | 700 to 950 MPa | 25 % | 100 J / 60 J |
| Hot rolled plate | 75 mm | 460 MPa | 640 to 840 MPa | 25 % | 100 J / 60 J |
Cold rolled strip carries the highest proof strength because the finishing passes leave a controlled amount of cold work in the material, and its minimum elongation is lower as a result. These flat-product figures are given because fabricated assemblies often combine forged nozzles and flanges with plate shells, and both sets of numbers are needed at the design stage.
Physical properties
| Property | Value |
|---|---|
| Density | 7.80 kg/dm³ |
| Elastic modulus | 200 GPa |
| Shear modulus | 80 GPa |
| Poisson's ratio | 0.27 |
| Thermal conductivity | 15 W/(m·K) |
| Specific heat capacity | 480 to 500 J/(kg·K) |
| Thermal expansion | 13 µm/(m·K) |
| Melting range | 1400 to 1450 °C |
| Magnetisability | Ferromagnetic |
| Service temperature range | -100 °C to 250 °C |
Thermal expansion of duplex sits closer to carbon steel than austenitic stainless does. That simplifies dissimilar-metal joints in process pipework and reduces differential expansion in bolted flange assemblies.
Corrosion resistance and PREN
Pitting resistance is ranked by the pitting resistance equivalent number, PREN = %Cr + 3.3 × %Mo + 16 × %N. Across the full EN composition range 1.4462 gives a PREN of 30.9 to 38.0, with a typical value around 34. Where a project calls for a minimum PREN of 34 or 35, the heat has to be aimed at the upper part of the chromium, molybdenum and nitrogen ranges. That is a melting decision and cannot be corrected downstream, which is the main reason the in-house melt shop is relevant on this grade.
In service the grade is resistant to intergranular corrosion in the delivered condition, and the low carbon content keeps that resistance after welding. It performs well in chloride-bearing media and against organic and phosphoric acids, resists stress corrosion cracking far better than 304 or 316, and is resistant to seawater at room temperature. Concentrated chlorides, chlorides combined with raised temperature, and crevice geometries are the conditions where pitting can still start, so temperature and chloride concentration should be confirmed before 1.4462 is chosen over a super-duplex grade such as A182 F55 or A182 F53.
Forging and heat treatment
1.4462 is moderately forgeable and has a narrower working window than carbon or alloy steel, so the thermal schedule governs the result more than press capacity does.
| Step | Temperature | Cooling | Purpose |
|---|---|---|---|
| Pre-heat | Slow heating to 1200 °C | Avoids thermal shock in a low-conductivity alloy | |
| Hot working | 1200 °C down to 900 °C | Rapid cooling in water or air | Shaping, with the finish temperature controlled against phase precipitation |
| Solution annealing | 1020 to 1100 °C, hold about 30 min | Rapid cooling in water | Restores the ferrite and austenite balance, dissolves intermetallics |
| Range to clear quickly | about 600 to 900 °C | Sigma phase and chromium nitride formation | |
| Second range to avoid | about 475 °C on long dwell | 475 °C embrittlement |
The quench decides whether a heavy duplex forging passes its phase-balance test. A 300 mm ring section cannot be cooled through the sigma-forming range at the rate a 50 mm bar achieves, so quench tank capacity, charge spacing and the time between furnace door and water are written into the route card rather than left to the operator. Fourteen heat-treatment furnaces on site allow the solution treatment to be scheduled around the part.
Machining and welding
Duplex machines poorly compared with austenitic stainless. It work-hardens quickly and loads tooling heavily. Practical measures are rigid setups, coated carbide, reduced surface speed against 316L, a shallower depth of cut and generous coolant. Feed rates should be reduced only slightly: cutting too light a feed lets the tool rub instead of cut, which glazes the surface and shortens tool life. Parts can be supplied as forged with machining allowance, proof machined for volumetric inspection, or finish machined to drawing.
For welding, 1.4462 suits most common arc processes including MMA, TIG and laser welding, but not gas welding. Heat input in the region of 1 to 3 kJ/mm is recommended, because both very low and very high heat input disturb the ferrite and austenite balance in the weld and heat-affected zone. ASTM A182 does not permit weld repair of F51 forgings, and the same rule is applied to duplex forgings supplied under EN designations unless a customer specification states otherwise.
Product forms in X2CrNiMoN22-5-3
Seamless rolled rings
Ring-rolled bearing races, flange rings, retaining rings, spacers and contoured sections.
Forged rings
Upset-and-punched rings for sections outside the ring-mill envelope.
Forged flanges
Weld neck, blind, slip-on, socket weld, lap joint, orifice, long weld neck and spectacle blind to ASME B16.5, B16.47, EN 1092-1 and API 6A.
Shafts and spindles
Pump, compressor, agitator and eccentric shafts, stems and crankshafts.
Discs and tube sheets
Solid forged discs, covers and heat exchanger tube sheets, proof machined for ultrasonic testing.
Bars and blocks
Forged round, flat and square bar and blocks as feedstock for machined valve bodies and manifolds.
Sleeves and cylinders
Hollow forgings, forged pipe sections, nozzles, bushings and liners bored from solid.
Valve and wellhead parts
Bodies, bonnets, seat rings, stems, blocks, spools and Y-blocks for ball, gate, globe, check and plug valves, Christmas trees and BOPs.
Where X2CrNiMoN22-5-3 forgings are used
1.4462 is specified where chlorides, moderate H₂S or aggressive process chemistry rule out 304 and 316, and where the higher proof strength lets the designer reduce section thickness.
- Oil and gas, offshore and subsea. Topside and subsea flanges, manifolds, wellhead and Christmas tree components, spools, riser parts and downhole components for moderately sour wells.
- Seawater handling and desalination. Firewater and cooling water flanges, injection systems, high-pressure reverse osmosis connections, separator and heat exchanger parts.
- Chemical and petrochemical plant. Pressure vessel flanges, tube sheets, covers, reactor nozzles, crystalliser equipment, pump and valve parts in brine and chloride-bearing acid service.
- Pulp and paper. Digesters, liquor tanks, bleach plant components, paper machine rolls and shafts.
- Power generation and rotating equipment. Turbine and gas compressor parts, gearbox components, industrial air compressors and nitrogen generators.
- Shipbuilding and marine. Propeller and rudder components, couplings and deck hardware, covered by CCS, BV, DNV, LR and NK approvals.
- Heavy machinery. Gear blanks, pinion shafts, forged rolls, wheels and slewing rings.
Testing, inspection and certification
| Test | Standard or method | Where performed |
|---|---|---|
| Chemical analysis | Optical emission spectrometry to ASTM E415, carbon and sulphur to ASTM E1019 | In house, at the furnace |
| Positive material identification | Handheld XRF alloy analyser | In house |
| Tensile test | ASTM A370, ISO 6892 | In house |
| Impact test | Charpy V-notch to ASTM A370 | In house |
| Hardness | Portable Leeb to ASTM A956 with conversion per ASTM E140, bench Brinell or Rockwell on request | In house or third party |
| Ultrasonic testing | EN 10228-4 for austenitic-ferritic forgings, ASTM A388, SEP 1921 where specified | In house |
| Magnetic particle and penetrant | ASTM E709 and equivalent | In house |
| Metallography and grain size | ASTM E112 | In house |
| Phase balance and ferrite count | ASTM A923 Methods A, B and C, ASTM A1084 | Accredited third-party laboratory |
| Pitting corrosion | ASTM G48 ferric chloride | Accredited third-party laboratory |
| Intergranular corrosion | ASTM A262, ASTM G28 | Accredited third-party laboratory |
| Certification | EN 10204 3.1 as standard, EN 10204 3.2 witnessed by BV, DNV, LR, SGS, TÜV or the customer's own inspector |
Sour service
22Cr duplex of the S31803 and S32205 type is covered by NACE MR0175 / ISO 15156-3, which sets a required phase balance in the region of 35 to 65 % ferrite together with limits on H₂S partial pressure, chloride content and temperature. The limits that apply, and the hardness acceptance criteria used on the finished part, depend on the material data sheet the project invokes. Send the H₂S partial pressure, chloride level and service temperature with the enquiry and the applicable limits will be confirmed in writing before the order is accepted.
Manufacturing capability
Most forging suppliers in China buy billet. This works starts at the furnace, which on a nitrogen-alloyed duplex grade is the difference between aiming the chemistry at a PREN target and accepting whatever the purchased billet happens to hold.
| Item | Capability |
|---|---|
| Melting and refining | Electric arc furnace, ladle furnace and vacuum oxygen decarburisation for stainless and duplex grades. Vacuum induction, vacuum arc and protective-atmosphere electroslag remelting for clean and superalloy grades. Heats up to 60 t. |
| Forging | Hydraulic open-die press up to 6,300 t. |
| Ring rolling | Radial-axial ring mill up to 6 m, maximum ring outside diameter 6,000 mm. |
| Maximum single forging | 30 t. |
| Heat treatment | 14 heat-treatment furnaces on site, including car-bottom furnaces to 8,000 x 2,000 x 2,000 mm and 15 m well-type furnaces for vertical quenching. |
| Machining | Vertical lathes to 5,000 mm swing, horizontal lathes to 14,000 mm, CNC deep-hole drilling to 1,600 mm diameter by 10,000 mm. |
| Approvals | CCS, BV, DNV, LR and NK. |
| Traceability | Melt number through forging, heat treatment, machining and testing to shipment. |
| Minimum order | 10 kg, no minimum piece count. |
| Lead time | 20 to 60 days, depending on material route and testing scope. |
| Workforce | 460 people, including 9 senior engineers, 32 intermediate engineers and 140 technicians. |
| Operating since | 1997. Exports to North America, Europe, the Middle East and Asia-Pacific. |
Questions and answers
What is X2CrNiMoN22-5-3?
It is the EN 10088 steel name for material number 1.4462, a nitrogen-alloyed austenitic-ferritic duplex stainless steel with 21.0 to 23.0 % chromium, 4.5 to 6.5 % nickel, 2.5 to 3.5 % molybdenum and 0.10 to 0.22 % nitrogen, carbon limited to 0.030 %. It carries UNS S31803 and S32205 and is sold in the trade as duplex 2205.
Is X2CrNiMoN22-5-3 the same as 1.4462, UNS S31803 and duplex 2205?
Yes. X2CrNiMoN22-5-3 is the EN steel name and 1.4462 the EN material number for the same alloy, also designated AISI 318LN, BS 318S13, AFNOR Z3CND22-05Az, JIS SUS329J3L, GB 022Cr22Ni5Mo3N and Alloy 2205. The ASTM forging designation for S31803 is A182 F51, and for the tighter S32205 chemistry it is A182 F60.
What are the mechanical properties to EN 10088-3?
For solution-annealed long products up to 160 mm diameter or thickness: proof strength 450 MPa minimum, tensile strength 650 to 880 MPa, elongation 25 % minimum longitudinal, impact energy KV2 100 J minimum longitudinal, hardness 270 HB maximum. ASTM A182 F51 requirements differ, at 620 MPa tensile minimum and 293 HBW maximum, so the governing specification has to be stated on the order.
How is the grade heat treated after forging?
Solution annealed between 1020 and 1100 °C, held about 30 minutes at temperature, then cooled rapidly in water. The quench has to be fast enough to retain the ferrite and austenite balance and to prevent sigma phase and chromium nitrides, which form on slow cooling through roughly 600 to 900 °C.
Which ultrasonic testing standard applies?
EN 10228-4 covers ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings and is the correct part for 1.4462. EN 10228-3 applies to ferritic and martensitic forgings and is often quoted in error on duplex orders. ASTM A388 is also commonly specified, and SEP 1921 where a customer requires it.
What is the maximum service temperature?
Published data sheets give a usable range of -100 °C to 250 °C. Prolonged exposure above that range precipitates embrittling intermetallic phases and reduces both toughness and corrosion resistance. For hotter service, consider an austenitic grade such as 904L or a nickel alloy such as Incoloy 825.
Can forgings be supplied for sour service to NACE MR0175 / ISO 15156?
22Cr duplex of the S31803 and S32205 type is listed in ISO 15156-3 with a required phase balance in the region of 35 to 65 % ferrite, plus limits on H₂S partial pressure, chloride content and temperature. The applicable limits depend on the material data sheet the project invokes, so send the service envelope with the enquiry.
How does 1.4462 compare with 316L?
Minimum proof strength is about double, which often allows a thinner section at the same design pressure, and PREN of 30.9 to 38.0 against roughly 26 for 316L gives better chloride pitting resistance and much better resistance to chloride stress corrosion cracking. Against that, it is harder to machine, restricted to moderate temperatures, and costs more per kilogram.
What is the largest 1.4462 ring or forging you can supply?
Seamless rings roll up to 6,000 mm outside diameter on the 6 m radial-axial mill, and the heaviest single forging is 30 t. Downstream limits matter as well: heat-treatment furnaces take work up to 8,000 x 2,000 x 2,000 mm and vertical lathes machine to 5,000 mm swing.
What is the minimum order quantity?
10 kg, with no minimum piece count, because the limit is weight rather than quantity. A single small part is quotable, and so is a one-off large ring. Small parts are grouped into a batch to share furnace and setup time, which is why quantity still affects unit price.
Do you melt the steel or buy billet?
We melt it. Stainless and duplex grades run through the electric arc furnace, are refined in the ladle furnace and decarburised under vacuum oxygen decarburisation, the route needed for low carbon with controlled nitrogen. The certificate traces a part back to its melt number rather than stopping at a purchased billet certificate.
Which related grades do you forge?
Alongside X2CrNiMoN22-5-3 we forge A182 F51, A182 F53, A182 F55, A182 F61, A182 F44, 904L, Sanicro 28 and Alloy 24. The full list is on the stainless steel index.