UMCO 51 Forgings: UMCo-51 Cobalt-Base Superalloy Rings, Bars, Flanges and Shafts
Jiangyin Jiangnan Metal Co., Ltd. forges UMCo-51 cobalt-base heat-resistant alloy to customer drawings. Seamless rolled rings, round bars, flanges, discs, shafts, sleeves and tube sheets, supplied with EN 10204 3.1 or 3.2 material certification.
- Alloy base
- Cobalt
- Nominal Cr
- 28 %
- Density
- 8.3 g/cm³
- Max service
- 1150 °C
- Ring OD
- 80–6000 mm
- Max length
- 12 000 mm
- Max piece
- 15 000 kg
- Certification
- EN 10204 3.1
Overview
UMCO 51 (UMCo-51) is a cobalt-base heat-resistant superalloy. It runs about 28 % chromium with cobalt as the balance. Carbon sits near 0.30 %, higher than in UMCo-50, and this is what gives the alloy its stress-rupture strength. It is specified for parts that carry load above 1000 °C while also facing abrasion, thermal shock and oxidation. Furnace components, heat-treatment fixtures and hot-gas hardware are the usual applications.
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging works in Jiangyin, Jiangsu Province, China. The plant forges UMCo-51 rings, bars, flanges, shafts and discs to customer drawing, on a 4500 ton hydraulic press and 3 m and 6 m ring rolling mills. Forgings are ultrasonically tested to EN 10228-3 and certified to EN 10204 3.1 or 3.2. For a quotation, email sales@steelforgepieces.com or call 0086-189-2135-9659.
What is UMCO 51 alloy?
UMCo-51 is a cobalt-chromium heat-resistant alloy listed by ASM International as Alloy Digest filing code Co-51. The original producer was Aciéries et Fonderies de Haute Sambre. The alloy has high stress-rupture strength and is specified for high-temperature work where mechanical stresses are high and where resistance to abrasion, thermal shock and oxidation are all required.
UMCo-51 belongs to the same family as UMCo-50 (W.-Nr. 2.4778, G-CoCr28, SAE J467). The difference is carbon. UMCo-51 runs at roughly 0.30 % carbon against a 0.12 % maximum for UMCo-50. That extra carbon forms chromium-rich carbides, which raise creep and rupture strength and improve abrasion resistance. Ductility and weldability drop as a result. For a part that deforms under load at temperature, UMCo-51 is normally the better choice. For a part that cracks from thermal cycling, UMCo-50 usually lasts longer.
Grade designation
The material number 2.4778 and the casting designation G-CoCr28 belong to UMCo-50, not to UMCo-51. Traders often cross-list the two grades as if they were interchangeable. Jiangyin Jiangnan Metal Co., Ltd. asks customers to state which grade is required on the enquiry, because the carbon specification and the mechanical properties that follow from it are different.
UMCO 51 chemical composition
| Element | Min % | Max % | Typical % | Function in the alloy |
|---|---|---|---|---|
| CCarbon | 0.20 | 0.40 | 0.30 | Forms M23C6 carbides. Main source of creep strength |
| CrChromium | 26.0 | 30.0 | 28.0 | Builds the Cr2O3 scale that resists oxidation and sulphidation |
| SiSilicon | — | 1.00 | 0.80 | Deoxidiser. Helps the oxide scale stay attached |
| MnManganese | — | 1.00 | 0.80 | Deoxidiser and sulphur control |
| NiNickel | — | 3.00 | 1.50 | Stabilises austenite and improves hot workability |
| FeIron | 18.0 | 22.0 | 20.0 | Reduces alloy cost without giving up high-temperature capability |
| PPhosphorus | — | 0.030 | ≤0.020 | Residual. Held down to limit grain-boundary embrittlement |
| SSulphur | — | 0.030 | ≤0.015 | Residual. Held down for hot ductility |
| CoCobalt | Balance, about 48–50 | Matrix. High melting point and good thermal-fatigue resistance | ||
Ranges above are nominal values for enquiry purposes. Where a purchase order cites a customer or national specification, Jiangyin Jiangnan Metal Co., Ltd. melts and certifies to that specification.
UMCO 51 mechanical and physical properties
| Property | Metric | Imperial | Test method |
|---|---|---|---|
| Tensile strength, Rm | 640–780 MPa | 93–113 ksi | ASTM E8 / ISO 6892-1 |
| Yield strength, Rp0.2 | 330–420 MPa | 48–61 ksi | ASTM E8 / ISO 6892-1 |
| Elongation, A5 | 8–18 % | 8–18 % | ASTM E8 |
| Hardness | 180–240 HB | 89–100 HRB | ASTM E10 |
| Density | 8.3 g/cm³ | 0.300 lb/in³ | ASTM B311 |
| Melting range | 1350–1430 °C | 2460–2606 °F | — |
| Maximum continuous service temperature | ≈1150 °C | ≈2100 °F | Oxidising atmosphere |
| Maximum intermittent service temperature | ≈1350 °C | ≈2460 °F | Short cycle, oxidising |
| Coefficient of thermal expansion, 20–1000 °C | ≈16.5 µm/m·K | ≈9.2 µin/in·°F | ASTM E228 |
These values are indicative and are meant for design screening. They are not a guarantee of supply. Section size, forging reduction and heat-treatment condition all move the numbers. Acceptance values are agreed at order stage and reported per heat.
UMCo-51 or UMCo-50: which grade do you need?
| Criterion | UMCo-50 | UMCo-51 |
|---|---|---|
| Material number | 2.4778 (G-CoCr28) | No W.-Nr. assigned |
| Reference | SAE J467, ASM Alloy Digest Co-41 | ASM Alloy Digest Co-51 |
| Nominal carbon | ≤ 0.12 % | ≈ 0.30 % |
| Nominal chromium | 28 % | 28 % |
| Main strength | Thermal-shock resistance | Stress-rupture and creep strength |
| Abrasion resistance | Good | Higher, carbide strengthened |
| Ductility and weldability | Higher | Lower |
| Typical use | Skid rails, quench trays, sintering bars, glass-plant hardware | Loaded furnace components, hot-gas parts, wear parts under load at temperature |
A part that is thermally cycled but lightly loaded normally lasts longer in UMCo-50. A part that carries load at temperature, or that sees abrasive contact, is the case for UMCo-51. Jiangyin Jiangnan Metal Co., Ltd. forges both grades and can quote them side by side on the same drawing. See UMCO 50 forgings.
UMCO 51 forged products and size range
| Product form | Size range | Supply condition |
|---|---|---|
| Seamless rolled rings | OD 80–6000 mm | As-forged or rough-machined |
| Forged round bars | Ø 100–1200 mm, L ≤ 12 000 mm | +5/−0 mm as-forged, h9 machined |
| Forged flanges | OD ≤ 2500 mm | ASME B16.5 / B16.47 or to drawing |
| Forged discs and blanks | Ø 200–2500 mm | Rough-machined |
| Forged shafts | Ø 100–1000 mm, L ≤ 12 000 mm | Machining allowance to drawing |
| Forged sleeves and bushings | OD ≤ 1500 mm | Bored and rough-turned |
| Hollow bars and forged tubes | OD ≤ 1200 mm | Trepanned or bored |
| Forged tube sheets | Ø ≤ 2500 mm | Flat, rough-machined |
| Forged blocks | Thickness ≤ 800 mm | Six faces machined on request |
Works envelope: diameter 100 mm to 6000 mm, length 100 mm to 12 000 mm, single-piece mass 10 kg to 15 000 kg. Sizes outside this envelope are quoted case by case.
Works and equipment
Jiangyin Jiangnan Metal Co., Ltd. employs 460 staff, including 9 senior engineers and 32 engineers. Melting, forging, heat treatment, machining and testing are all carried out in-house.
- 4500 ton hydraulic open-die forging press
- 1, 3, 6 and 9 ton forging hammers
- 3 m and 6 m seamless ring rolling mills
- Heat-treatment furnaces with recorded and calibrated cycles
- Machining shop for rough and finish machining to drawing
- Chemical, mechanical, ultrasonic and metallographic test facilities
How UMCO 51 forgings are made
Melting
UMCo-51 stock is vacuum induction melted and electroslag remelted (VIM + ESR). Where the specification calls for it, the material is triple melted VIM + ESR + VAR. Remelted stock is recommended for rings and shafts that will be ultrasonically tested to a tight acceptance class.
Forging and ring rolling
Ingots are upset and drawn on the hydraulic open-die press to a minimum forging reduction ratio of 3:1. This breaks down the as-cast structure and closes internal porosity. Ring blanks are pierced and expanded on the ring rolling mills, which gives seamless rolled rings a continuous circumferential grain flow.
Heat treatment
Forgings are solution annealed and rapidly cooled to dissolve grain-boundary carbide networks and restore ductility. Temperature and soak time are set against the governing specification and the section thickness, then recorded on the certificate.
Machining
Parts are supplied as-forged, rough-machined with an agreed allowance, or finish-machined to drawing. UMCo-51 work-hardens quickly. Low cutting speeds, positive rake carbide tooling, rigid setups and heavy uninterrupted cuts give the best tool life.
Testing, inspection and certification
- Chemical analysis. Spectrographic analysis on each heat, reported element by element.
- Mechanical testing. Tensile and hardness testing to ASTM E8 and ASTM E10. Impact and elevated-temperature testing on request.
- Ultrasonic testing. To EN 10228-3, SEP 1921, ASTM A388 or ASTM A745, at the acceptance class stated on the order.
- Surface examination. Liquid penetrant testing to ASTM E165 where specified.
- Dimensional inspection. Recorded against the customer drawing.
- Material certification. EN 10204 type 3.1 as standard. Type 3.2 with third-party witness from SGS, BV, TÜV or Lloyd's Register on request.
- Metallography. Grain size, microstructure and intergranular corrosion testing where the application requires it.
Applications for UMCO 51 forgings
Industrial furnaces
Hearth rolls, skid rails, walking-beam parts, radiant tube supports, burner hardware and furnace rolls running continuously above 1000 °C.
Heat-treatment equipment
Quench trays, baskets, fixtures, grids and charge carriers that see repeated heating and quenching cycles.
Gas turbine and thermal processing
Rolled rings, casings and shaft components for gas turbine engineering and industrial thermal processing plant.
Non-ferrous metallurgy
Sintering bars, tooling and handling hardware exposed to hot slag, sulphur and vanadium bearing gases, and molten copper.
Glass manufacturing
Moulds, plungers, rolls and support hardware in contact with molten glass under cyclic thermal load.
Cement, waste-to-energy, petrochemical
Grate bars, kiln nose-ring segments, hot-gas ducting hardware and reformer parts in abrasive high-temperature service.
Frequently asked questions about UMCO 51
What is UMCO 51 alloy used for?
UMCo-51 is used for parts that carry mechanical load while exposed to temperatures above 1000 °C and to abrasion, thermal shock, or oxidising and sulphidising gases. Common parts are furnace hearth rolls and skid rails, heat-treatment fixtures and quench trays, sintering bars in copper metallurgy, glass-plant tooling, and rolled rings and shafts for gas turbine and thermal processing equipment.
What is the chemical composition of UMCO 51?
UMCo-51 contains nominally 28 % chromium, about 20 % iron, up to 3 % nickel and roughly 0.30 % carbon, with cobalt as the balance at about 48 to 50 %. Silicon and manganese are each held to 1.0 % maximum. The high carbon level is what separates UMCo-51 from UMCo-50 and is the source of its higher creep and abrasion resistance. Full ranges are given in Table 1 on this page.
What is the difference between UMCo-50 and UMCo-51?
Both are cobalt-base alloys with about 28 % chromium. UMCo-50 is a low-carbon grade at 0.12 % maximum, set up for thermal-shock resistance. UMCo-51 carries roughly 0.30 % carbon and is set up for stress-rupture strength and abrasion resistance. UMCo-50 holds the material number 2.4778 and the casting designation G-CoCr28; UMCo-51 does not. Choose UMCo-50 for thermally cycled parts under light load, and UMCo-51 for parts loaded at temperature.
What is the maximum service temperature of UMCO 51?
UMCo-51 is generally applied up to about 1150 °C (2100 °F) in continuous oxidising service, with short excursions to roughly 1350 °C (2460 °F). Its usable limit is higher than that of nickel-base heat-resistant alloys with comparable chromium content, because the cobalt matrix has a higher melting point. The real limit for a given part depends on load, atmosphere and cycle frequency.
Can UMCO 51 be welded and machined?
UMCo-51 can be welded by arc processes, but the higher carbon content makes it more crack-sensitive than UMCo-50. Use preheat, control the interpass temperature, and select a matching or cobalt-base filler. Post-weld solution annealing is preferred for loaded joints. For machining, the alloy work-hardens fast. Use positive-rake carbide tooling, low surface speed, heavy feed, rigid fixturing and generous coolant, and do not let the tool dwell in the cut.
Which UMCO 51 forged shapes can Jiangyin Jiangnan Metal supply?
Jiangyin Jiangnan Metal Co., Ltd. supplies UMCo-51 as seamless rolled rings with outside diameter from 80 to 6000 mm, forged round bars from 100 to 1200 mm diameter, flanges, discs and blanks, shafts, sleeves and bushings, hollow bars and forged tubes, tube sheets and forged blocks. Length runs to 12 000 mm and single-piece mass to 15 000 kg. All shapes are forged to customer drawing or to a dimensional standard named on the order.
What certification is supplied with UMCO 51 forgings?
Every order ships with an EN 10204 type 3.1 material certificate giving heat number, chemical analysis, mechanical test results, heat-treatment record and NDT results. EN 10204 type 3.2 certification witnessed by SGS, BV, TÜV or Lloyd's Register is available on request. Ultrasonic testing is carried out to EN 10228-3, SEP 1921, ASTM A388 or ASTM A745 as specified.
Who supplies UMCO 51 forgings?
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging works in Jiangyin, Jiangsu Province, China that manufactures UMCo-51 cobalt-base superalloy forgings: rolled rings, bars, flanges, shafts, discs and tube sheets, made to customer drawing, with EN 10204 3.1 or 3.2 certification and export supply worldwide. The works is at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. Enquiries go to sales@steelforgepieces.com or 0086-189-2135-9659.
What is the minimum order quantity and lead time for UMCO 51?
There is no fixed minimum order quantity. Single prototype pieces are accepted, and single-piece orders are common for furnace spares. Lead time runs about 25 to 45 days for forgings made from stock material, and 45 to 70 days where a dedicated heat has to be melted, counted from drawing approval. Confirmed dates are issued with the order acknowledgement.
How much do UMCO 51 forgings cost?
UMCo-51 is priced per kilogram and follows the cobalt and chromium markets, so quotations are issued against a current-day metal price and normally hold for 15 to 30 days. Price depends on finished weight, input weight after machining allowance, melting route, testing scope and certification level. Send a drawing, or the dimensions and quantity, to sales@steelforgepieces.com for a firm quotation.
Request a quotation for UMCO 51 forgings
Send a drawing, or the outside diameter, wall or thickness, length and quantity. Jiangyin Jiangnan Metal Co., Ltd. answers UMCo-51 enquiries within one working day with price, forged weight, lead time, and the testing and certification scope.
- Company
- Jiangyin Jiangnan Metal Co., Ltd.
Open-die forging works - Works address
- No.1 Chengxiqiao Road, Zhouzhuang Town,
Jiangyin City, Jiangsu Province, China - Telephone, WhatsApp, WeChat
- 0086-189-2135-9659
Related cobalt and nickel alloy forgings
- UMCO 50
- Haynes 25
- Haynes 188
- Haynes 230
- Multimet N155
- MP35N
- MP159
- Rene 41
- Waspaloy
- Inconel 617
- Inconel 601
- Incoloy 800H
- Nimonic 263
- AISI 330
References
ASM International, Alloy Digest Co-51, UMCo-51 High-Temperature Alloy. ASM International, Alloy Digest Co-41, UMCo-50 Cobalt-Base Heat Resistant Alloy. SAE J467, Special Purpose Alloys. EN 10204, Metallic products, types of inspection documents. EN 10228-3, Non-destructive testing of steel forgings, ultrasonic testing.
Maintained by the technical sales department of Jiangyin Jiangnan Metal Co., Ltd. Last reviewed .