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Alloy steel · Open-die forgings · Technical datasheet

16Mo3 (1.5415) Forgings

Seamless rolled rings · tube sheets · forged flanges · valve bodies · channel covers · nozzles · discs · shafts · sleeves · hollow and round bars, open-die forged to EN 10222-2 and ASTM A182 F1 / A336 F1.

Europe · EN
16Mo3EN 10028-2 · 10222-2 · 10216-2
Material number
1.5415Old DIN 15Mo3
USA · forgings
A182 F1A336 F1 · nearest ASTM
USA · plate / pipe
A204 Gr.BA335 P1 · SA-204
Alloy type
C–0.5MoCreep-resistant pressure steel

16Mo3 is a molybdenum-alloyed, creep-resistant pressure-vessel and boiler steel (material number 1.5415) containing 0.12–0.20 % carbon and 0.25–0.35 % molybdenum, specified in EN 10028-2 for plate, EN 10222-2 for forgings and EN 10216-2 for seamless tube. Jiangyin Jiangnan Metal Co., Ltd., an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China, forges 16Mo3 to customer drawings as seamless rolled rings to 2,500 mm outside diameter, tube sheets, forged flanges, channel covers, valve bodies, discs to Ø1,800 mm, shafts to 8 m and single pieces to 8,000 kg, normalised or quenched and tempered, ultrasonically tested, and certified to EN 10204 3.1 or 3.2.

1.5415Material number
0.25–0.35%Molybdenum
440–590MPa tensile Rm
≥275MPa yield ReH
500 °CDesign temp. limit
890–950 °CNormalising
7.85g/cm³ density
8,000 kgMax single piece

1What is 16Mo3 steel?

16Mo3 is a weldable, creep-resistant low-alloy steel for pressure equipment operating at elevated temperature. Its material number is 1.5415 and its defining addition is 0.25–0.35 % molybdenum, which raises creep-rupture strength and suppresses graphitisation in the 350–500 °C range where plain carbon steels such as P265GH lose usable strength.

The grade sits at the entry point of the creep-resistant family. Below it, the unalloyed GH grades (P235GH, P265GH, P295GH) are cheaper and easier to weld but are normally limited to about 400 °C. Above it, the chromium–molybdenum grades (13CrMo4-5, 10CrMo9-10, A182 F11, F22) add hydrogen-attack resistance and reach higher temperatures, but they need mandatory preheat, tighter interpass control and full post-weld heat treatment on almost every joint. 16Mo3 buys most of the creep benefit for a small fabrication penalty, which is why it remains the default material for boiler drums, steam headers and heat-exchanger tube sheets across Europe, the Middle East and Asia.

Two points are commonly misunderstood. First, 16Mo3 is not a chromium–molybdenum steel: chromium is a residual limited to 0.30 % maximum, not an alloying addition. Older supplier pages that describe it as "chrome moly" are simply wrong, and specifying it where hydrogen attack governs (hot hydrogen service, assessed against the Nelson curves in API 941) is a material-selection error. Second, molybdenum in this grade is there for creep strength and temper-embrittlement resistance, not corrosion resistance. 16Mo3 rusts in a wet environment exactly as carbon steel does.

Delivery conditions

16Mo3 forgings are supplied in one of three conditions, and the condition must appear on the purchase order because it changes the guaranteed properties:

  • +N (normalised). Heated to 890–950 °C and cooled in still air. The standard condition, and the one against which the EN property tables on this page are written.
  • +NT (normalised and tempered). Normalised, then tempered typically at 620–730 °C. Used on heavy sections to improve toughness uniformity.
  • +QT (quenched and tempered). Austenitised at 890–960 °C, quenched in oil, water or polymer, then tempered at 620–700 °C. Used where the section is too heavy for normalising to develop the required core properties.
Straight answer for engineers

Specify 16Mo3 / 1.5415 when the design temperature is between roughly 400 °C and 500 °C, the medium is steam, water or hydrocarbon without significant hydrogen partial pressure, and you want a material you can weld with ordinary C–Mo consumables and a modest preheat. If the duty is below 400 °C, P265GH is cheaper and simpler. If hydrogen attack, sulphidation or temperatures above 530 °C are involved, move to 13CrMo4-5 or a 2¼Cr–1Mo grade. See the side-by-side comparison.

2What 16Mo3 forged products are available?

Jiangyin Jiangnan Metal Co., Ltd. produces 16Mo3 / 1.5415 as seamless rolled rings to 2,500 mm outside diameter, forged and drilled tube sheets, forged flanges to ASME B16.5 / B16.47 and EN 1092-1, channel covers, girth flanges, self-reinforced (FVC) and long-welding-neck nozzles, valve bodies and bonnets, discs to Ø1,800 mm, shafts to 8 m, sleeves, bushings, hollow bars and round bars from Ø25 to Ø500 mm, with single-piece weights to 8,000 kg.

Three forming routes are used, selected by geometry and quantity. Open-die forging on hammers and free-forging presses covers blocks, discs, shafts and near-net blanks, and gives the controlled reduction ratio (normally ≥3:1 from the cast section) that a pressure-equipment specification requires. Radial-axial ring rolling produces seamless rolled rings, the route for girth flanges, shell courses and exchanger flanges, because the circumferential grain flow it produces is what makes a rolled ring stronger than a machined-from-plate equivalent. Upsetting is used for short, large-diameter sections: tube sheets, channel covers and blind heads. Every route finishes with a full re-austenitising normalise, because hot working alone does not leave a guaranteed grain size or a guaranteed set of mechanical properties.

Seamless rolled rings

Rectangular, contoured and stepped sections. Girth flanges, shell courses, exchanger flanges, ring gears and bearing rings.

200 – 2,500 mm OD

Tube sheets & tubesheets

Fixed, stationary and floating tube sheets for shell-and-tube exchangers. Blank, pre-drilled or fully drilled to layout; front and rear heads.

to Ø 3,000 mm as-forged

Clad & overlay tube sheets

16Mo3 backing with weld-overlay cladding in 309L/308L, Inconel 625, Incoloy 825 or Monel 400. Explosion-clad supply also arranged.

3–8 mm overlay typical

Forged flanges

Weld-neck, slip-on, blind, orifice and long-welding-neck to ASME B16.5, B16.47 Series A/B and EN 1092-1. Custom bore and face to drawing.

to Class 2500

Nozzles & channel covers

FVC-type self-reinforced nozzles, long welding-neck nozzle necks, girth flanges, channel covers and cover flanges for vessels and exchangers.

to drawing

Valve components

Valve bodies and body blocks, bonnets, stems, closures, seat rings and wedge blanks for steam and hot hydrocarbon service.

Class 150 – 2500

Discs, blocks & hubs

Forged discs, disks, blind heads, blocks, hubs and housings. Solid or trepanned, rough machined or as-forged.

to Ø 1,800 mm

Shafts, sleeves & barrels

Solid, stepped and hollow shafts; sleeves, bushes, bushings, cylinders, casings, cases, shells and barrels.

to 8,000 mm length

Bars & hollow bars

Forged round bars and trepanned hollow bars, saw-cut to length. Ultrasonically tested full body before despatch.

Ø 25 – 500 mm
  • Forged rings
  • Seamless rolled rings
  • Contoured rolled rings
  • Tube sheets
  • Tube plates
  • Cladded tube sheets
  • Overlay tube sheets
  • Forged discs
  • Forged disks
  • Weld-neck flanges
  • Girth flanges
  • Cover flanges
  • Channel covers
  • FVC nozzles
  • Long welding-neck nozzles
  • Nozzle necks
  • Valve bodies
  • Valve bonnets
  • Valve stems
  • Valve closures
  • Seat rings
  • Sleeves
  • Bushes & bushings
  • Cylinders
  • Casings & shells
  • Barrels
  • Hubs & housings
  • Forged blocks
  • Shafts
  • Round bars
  • Hollow bars
  • Heat-exchanger components
On heat-exchanger tube sheets specifically

16Mo3 tube sheets are one of the highest-volume items we forge in this grade. Send the tube layout drawing with the enquiry, not just the outside diameter and thickness: the ligament dimension between holes governs the through-thickness ultrasonic acceptance class we must achieve before drilling, and it is cheaper to agree that up front than to reject a drilled sheet. For clad or weld-overlaid sheets, state the overlay alloy, the minimum overlay thickness after machining and whether the diffusion zone chemistry has a limit. For Alloy 625 overlay, an iron dilution limit at the 3 mm depth is normally specified.

3What are the equivalent designations of 16Mo3?

16Mo3 is designated 1.5415 in the European material-number system and was called 15Mo3 under the withdrawn DIN 17155. The nearest American equivalents are ASTM A182 Grade F1 and ASTM A336 Grade F1 for forgings, ASTM A204 Grade A / B for plate, ASTM A335 Grade P1 for seamless pipe, ASTM A209 T1 / A250 T1 for tubes and ASTM A217 WC1 for castings. Other national equivalents include BS 1501-240, BS 3059 Gr.243, AFNOR 15D3 and UNI 16Mo3KW.

Buyers reach this material through at least a dozen different names, and the names are not perfectly interchangeable: the ASTM grades permit slightly different chemistry and are tested to different property tables. Jiangyin Jiangnan Metal accepts orders under any of the designations below and issues a multi-designation material test certificate listing every specification the heat actually satisfies. Where a heat cannot satisfy two named specifications simultaneously, we say so before production rather than after.

Table 1. 16Mo3 / 1.5415 equivalent designations by country and standards body
Region / bodyDesignationProduct form coveredNotes
EN steel name16Mo3AllThe primary European reference
EN material number1.5415AllSafest single identifier on a purchase order
Germany · DIN 1715515Mo3PlateWithdrawn and superseded by EN 10028-2; still appears on legacy drawings
USA · ASTM/ASMEA182 F1 · SA-182 F1Forged flanges, fittings, valvesThe closest ASTM forging grade; see the chemistry caveat in section 5
USA · ASTM/ASMEA336 F1 · SA-336 F1Forgings for pressure & high-temp partsUsed for heavy vessel forgings and tube sheets
USA · ASTM/ASMEA204 Gr.A / Gr.BPlateGr.B is the closer match on strength; Gr.A on carbon
USA · ASTM/ASMEA335 P1 · SA-335 P1Seamless pipeSlightly higher Mo band than 16Mo3
USA · ASTM/ASMEA209 T1 · A250 T1Boiler and superheater tubeSeamless and electric-resistance-welded
USA · ASTM/ASMEA217 WC1CastingsMatching cast grade for valve bodies
UK · BS1501-240 · 3059 Gr.243Plate · boiler tubeWithdrawn, superseded by the EN series
France · AFNOR15D3Plate, forgingsNF A36-205
Italy · UNI16Mo3KW · 16Mo3PlateUNI 5869
Spain · UNE16Mo3 · F.2601Plate, forgings
Sweden · SS2912Plate
China · GB16Mo · 15MoGPlate · boiler tubeGB 713 / GB 5310; verify limits, they are not identical
Japan · JISSB450M · SB480MBoiler plateJIS G3103; closest, not exact
Matching weld fillerE7018-A1 · ER70S-A1 · EB2 fluxSMAW · GTAW/GMAW · SAWAWS A5.5 / A5.28 / A5.23; the "A1" suffix denotes 0.5 % Mo

Cross-references are based on comparable chemistry and mechanical property tables. They are guidance for identification, not a statement of code interchangeability. Substituting one designation for another in a code-stamped item requires the agreement of the design authority.

Which European standard covers which product form?

Table 2. Product-form standards for 16Mo3 / 1.5415
Product formEuropean standardASTM / ASME
Forgings for pressure purposesEN 10222-2A182 F1 · A336 F1
Flat products (plate)EN 10028-2A204 Gr.A / Gr.B
Seamless tube & pipeEN 10216-2A335 P1 · A209 T1
Welded tubeEN 10217-2 / -5A250 T1
Bars for pressure purposesEN 10273A739 B5F (nearest)
CastingsEN 10213 (G17Mo5-3)A217 WC1
Ultrasonic testing of forgingsEN 10228-3ASTM A388
Magnetic particle testingEN 10228-1 · EN ISO 9934ASTM E709 · A275
Inspection documentsEN 10204 3.1 / 3.2
Pressure equipment approvalPED 2014/68/EU · AD 2000-W seriesASME BPVC Sec. II & VIII

Multi-standard designation lookupType any name from your drawing (16Mo3, 1.5415, 15Mo3, F1, A204, A335) and see every equivalent.

Start typing to search 30+ designations, standards and brand references.

All matched designations describe the same broad C–0.5Mo chemistry. Jiangyin Jiangnan Metal Co., Ltd. ships 16Mo3 / 1.5415 with a multi-designation material test certificate listing every specification the heat satisfies.

4What is the chemical composition of 16Mo3?

Per EN 10028-2 and EN 10222-2, the cast analysis of 16Mo3 (1.5415) is: carbon 0.12–0.20 %, silicon 0.35 % max, manganese 0.40–0.90 %, phosphorus 0.025 % max, sulphur 0.010 % max, chromium 0.30 % max, molybdenum 0.25–0.35 %, nickel 0.30 % max, copper 0.30 % max and nitrogen 0.012 % max, with iron as the balance.

Table 3. 16Mo3 / 1.5415 chemical composition, wt % (cast analysis, EN 10028-2 / EN 10222-2)
ElementMinMaxMetallurgical role
Carbon (C)0.120.20Sets room-temperature strength and hardenability. Held below 0.20 % to keep the carbon equivalent, and therefore preheat and PWHT demands, manageable
Molybdenum (Mo)0.250.35The defining addition. Raises creep-rupture strength, resists graphitisation above 400 °C and suppresses temper embrittlement
Manganese (Mn)0.400.90Deoxidiser, sulphur getter and hardenability contributor
Silicon (Si)0.35Deoxidiser. Kept moderate; high silicon degrades toughness in the weld metal
Chromium (Cr)0.30Residual, not an addition. 16Mo3 is a C–Mo steel, not a Cr–Mo steel
Nickel (Ni)0.30Residual from scrap; contributes to hardenability in heavy sections
Copper (Cu)0.30Residual. High copper impairs hot workability and raises the carbon equivalent
Phosphorus (P)0.025Impurity. Segregates to prior-austenite grain boundaries and promotes temper embrittlement
Sulphur (S)0.010Impurity. The tight limit protects through-thickness ductility, which matters for tube sheets and rolled rings
Nitrogen (N)0.012Restricted to limit strain-age embrittlement
Aluminium (Al)0.040 *Grain-refining addition. Specified as total Al in EN 10216-2; agreed at order for forgings
Iron (Fe)Balance≈ 98.5 %

* Aluminium is not limited by EN 10028-2 for plate. Values are cast (ladle) analysis; product analysis is permitted the deviations tabulated in EN 10028-1 and EN 10222-1. Source: EN 10028-2, EN 10222-2, EN 10216-2.

Why the 0.010 % sulphur limit matters more than it looks

16Mo3 carries a sulphur ceiling of 0.010 %, tighter than most structural steels. That limit exists to control the manganese-sulphide inclusions that elongate during forging and become planes of weakness in the through-thickness (Z) direction. For a tube sheet loaded through its thickness by tube-to-tubesheet expansion, or for a rolled ring being ultrasonically inspected radially, those inclusions are the difference between a part that passes and a part that is scrapped after machining. Where the design imposes through-thickness loading, add a Z-quality requirement to EN 10164 Z25 or Z35 to the order and we will procure calcium-treated, low-sulphur material accordingly.

5How do EN 10222-2, EN 10028-2, EN 10216-2 and ASTM A182 F1 differ?

The four specifications share the same nominal chemistry but set different sulphur limits and different guaranteed strengths. EN 10222-2 forgings are required to reach a higher yield strength (295 MPa minimum in sections to 35 mm) than EN 10028-2 plate at 275 MPa, while EN 10216-2 tube permits sulphur up to 0.020 % against 0.010 % for plate and forgings.

Most supplier pages present one composition table and imply the standards are identical. They are not, and the differences fall exactly where they matter for a forging order.

Table 4. Key differences between the 16Mo3 product standards
ItemEN 10222-2
forgings
EN 10028-2
plate
EN 10216-2
seamless tube
ASTM A182 F1
forgings
Carbon %0.12–0.200.12–0.200.12–0.200.28 max
Molybdenum %0.25–0.350.25–0.350.25–0.350.44–0.65
Sulphur % max0.0100.0100.0200.045
Phosphorus % max0.0250.0250.0250.045
Yield ReH min, thin section295 MPa275 MPa280 MPa275 MPa
Tensile Rm440–570 MPa440–590 MPa450–600 MPamin 485 MPa
Elongation min23 % (l)22 %22 % (l)20 %
Governing thicknessRuling section tRNominal thicknessWall thicknessNot banded
The trap: A182 F1 is not chemically identical to 16Mo3

ASTM A182 Grade F1 permits up to 0.28 % carbon and requires 0.44–0.65 % molybdenum, roughly double that of 16Mo3 and well outside its 0.25–0.35 % band. A heat that conforms to 16Mo3 will normally fail the A182 F1 molybdenum minimum, and a heat made to A182 F1 will normally fail the 16Mo3 molybdenum maximum. The two cannot be dual-certified from one heat. If your project needs both an EN and an ASTM stamp on the same part, tell us at enquiry stage: the practical routes are to specify 16Mo3 and have the design verified against the EN allowable stresses, or to order to A182 F1 and accept its chemistry. Any supplier who offers to dual-certify 16Mo3 and A182 F1 from a single heat without qualification should be asked to show the analysis.

6What are the mechanical properties of 16Mo3?

For 16Mo3 forgings to EN 10222-2 in the normalised condition, the minimum yield strength is 295 MPa in ruling sections up to 35 mm, 285 MPa from 35 to 70 mm and 275 MPa from 70 to 100 mm, with tensile strength 440–570 MPa, minimum elongation 23 % longitudinal / 21 % transverse and minimum Charpy V impact energy 50 J at +20 °C. For EN 10028-2 plate the minimum yield strength is 275 MPa at 16 mm, falling to 210 MPa at 250 mm.

Forgings to EN 10222-2, room temperature

Table 5. 16Mo3 forgings: room-temperature mechanical properties (EN 10222-2, normalised)
Ruling section tRYield ReH minTensile RmElongation A min
long. / trans.
Impact KV2 min
at +20 °C
tR ≤ 35 mm295 MPa440–570 MPa23 % / 21 %50 J
35 < tR ≤ 70 mm285 MPa440–570 MPa23 % / 21 %50 J
70 < tR ≤ 100 mm275 MPa440–570 MPa23 % / 21 %50 J
tR > 100 mmBy agreementBy agreementBy agreementBy agreement

EN 10222-2. The ruling section is the governing dimension of the forging as defined in EN 10222-1, not simply the maximum wall thickness, because it determines the cooling rate the heat treatment can achieve. Sections above 100 mm are supplied to properties agreed at order, normally in the +NT or +QT condition. Impact values are longitudinal; transverse values are lower and must be agreed at order if required.

Plate to EN 10028-2, room temperature

Table 6. 16Mo3 plate: room-temperature mechanical properties (EN 10028-2, normalised +N)
Nominal thickness tYield ReH minTensile RmElongation A minImpact KV2 at +20 °C
t ≤ 16 mm275 MPa440–590 MPa22 %31 J
16 < t ≤ 40 mm270 MPa440–590 MPa22 %31 J
40 < t ≤ 60 mm260 MPa440–590 MPa22 %31 J
60 < t ≤ 100 mm240 MPa430–580 MPa22 %31 J
100 < t ≤ 150 mm220 MPa420–570 MPa22 %31 J
150 < t ≤ 250 mm210 MPa410–570 MPa22 %31 J

EN 10028-2, transverse test pieces, normalised condition. Impact energy is the average of three specimens; one individual value may fall below the minimum by not more than 30 %. Tube to EN 10216-2 is separately tabulated at ReH ≥ 280 MPa and Rm 450–600 MPa for walls to 16 mm.

Read the minimum, quote the typical, buy the certificate

A normalised 16Mo3 forging typically tests around 320–360 MPa yield and 500–540 MPa tensile, comfortably above the specification minima. That margin is not a design allowance. Design to the code minimum and take allowable stresses from EN 13445, AD 2000 or ASME BPVC Section II Part D as applicable, never from a supplier datasheet, including this one. Our certificate reports the actual tested values for your heat and section.

7How strong is 16Mo3 at elevated temperature?

16Mo3 retains a minimum 0.2 % proof strength of 194 MPa at 300 °C, 175 MPa at 350 °C, 159 MPa at 400 °C, 147 MPa at 450 °C and 141 MPa at 500 °C in sections up to 16 mm. This is the property the grade exists for: the same figures for an unalloyed carbon steel fall away far more steeply above 350 °C.

Table 7. 16Mo3 minimum 0.2 % proof strength Rp0.2 at elevated temperature, MPa (EN 10028-2)
Thickness50 °C100 °C150 °C200 °C250 °C300 °C350 °C400 °C450 °C500 °C
≤ 16 mm273264250233213194175159147141
>16 ≤ 40 mm268259245228209190172156145139
>40 ≤ 60 mm258250236220202183165150139134
>60 ≤ 100 mm238230218203186169153139129123
>100 ≤ 150 mm218211200186171155140127118113
>150 ≤ 250 mm208202191178163148134121113108

EN 10028-2, minimum values for the normalised condition. Values are proof strength, not allowable stress. The design code applies its own safety factors and, above the creep threshold, substitutes creep-rupture data for proof strength.

Where creep takes over

Below roughly 380 °C, 16Mo3 is designed on time-independent properties: the allowable stress is derived from proof strength and tensile strength. Above that, creep governs, and the design stress comes instead from the 100,000-hour and 200,000-hour creep-rupture curves published in EN 10028-2 Annex A and in the corresponding VdTÜV material sheet. That transition is why the proof-strength curve above flattens between 450 °C and 500 °C rather than continuing to fall: the numbers stop being the controlling ones.

The practical service ceiling is about 500 °C for pressure-vessel and forging applications, with boiler and superheater tube applications quoted to 530 °C on thin sections. Above 530 °C, graphitisation and creep-rupture strength both become limiting and the design should move to 13CrMo4-5, 10CrMo9-10 or a modern 9Cr grade.

16Mo3 elevated-temperature proof-strength lookupEnter section thickness and design temperature to read the minimum Rp0.2 with interpolation between tabulated points.

Values are linearly interpolated between the EN 10028-2 tabulated temperatures and are minimum specified proof strengths, not allowable design stresses. Above about 380 °C creep-rupture data governs the design. Always take allowable stresses from EN 13445, AD 2000, EN 12952/12953 or ASME BPVC as applicable. Provided for guidance; Jiangyin Jiangnan Metal Co., Ltd. accepts no liability for design decisions.

8What are the physical properties of 16Mo3?

The density of 16Mo3 is 7.85 g/cm³ (0.284 lb/in³). Its modulus of elasticity is 212 GPa at 20 °C, falling to about 175 GPa at 500 °C. Thermal conductivity is roughly 48 W/m·K at 20 °C and the mean coefficient of thermal expansion between 20 °C and 100 °C is 12.0 × 10⁻⁶ /K.

Table 8. 16Mo3 / 1.5415 physical properties (typical, normalised condition)
Property20 °C200 °C300 °C400 °C500 °C
Modulus of elasticity E, GPa212199192184175
Mean thermal expansion from 20 °C, ×10⁻⁶/K12.613.213.714.1
Thermal conductivity λ, W/m·K4846444241
Specific heat capacity c, J/kg·K461510540580630
Table 9. 16Mo3 constants at room temperature
PropertyMetricImperialNote
Density ρ7.85 g/cm³0.284 lb/in³Used in the weight calculator on this page
Poisson's ratio ν0.300.30Typical for ferritic steel
Electrical resistivity≈ 0.21 µΩ·m≈ 21 µΩ·cm20 °C
Magnetic behaviourFerromagneticMagnetic particle inspection is applicable
Hardness, normalised≈ 130–180 HBWTypical, not a specification requirement
Melting range≈ 1,425–1,510 °C≈ 2,600–2,750 °FSolidus / liquidus, indicative

Physical constants are typical values for the grade in the normalised condition and are intended for design estimation, thermal-stress calculation and forging-weight estimation. They are not specification requirements and are not verified on the material certificate unless specifically ordered.

The two figures that most often matter in practice are the thermal expansion coefficient and the modulus. Both appear directly in the differential-expansion calculation for a fixed-tubesheet exchanger: if the shell is 16Mo3 at 13.2 × 10⁻⁶/K and the tubes are austenitic stainless at roughly 17 × 10⁻⁶/K, a 300 °C excursion generates a differential strain the tube sheet and expansion joint have to absorb. Confirm the design values against the code you are working to; the numbers above are typical, not code values.

9How is 16Mo3 forged and heat treated?

16Mo3 is forged from a start temperature of 1,180–1,250 °C and must finish above 850 °C. It is then normalised at 890–950 °C and cooled in still air. Where a heavier section or higher toughness is required it is normalised and tempered at 620–730 °C, or quenched from 890–960 °C and tempered at 620–700 °C.

Table 10. 16Mo3 forging and heat-treatment cycles
OperationTemperatureHold / coolingPurpose
Soak before forging1,180–1,250 °C≈ 1 h per 100 mm of section, uniformity ±10 °CFull solution of carbides, uniform through-section temperature
Finish forgingabove 850 °CReheat rather than continue belowForging below 850 °C risks cracking and leaves unrecrystallised structure
Normalise (+N)890–950 °CHold 1 h per 25 mm, still-air coolStandard delivery condition. Refines grain, homogenises structure, sets the EN property tables
Normalise & temper (+NT)890–950 °C then 620–730 °CAir cool from bothHeavier sections; improves toughness uniformity through thickness
Quench & temper (+QT)890–960 °C then 620–700 °COil, water or polymer quench; air or furnace cool from temperWhere the section is too heavy for normalising to develop core properties
Stress relief580–680 °C≥ 30 min per 25 mm, furnace cool to 300 °CAfter heavy machining or cold straightening. Must stay below the tempering temperature
Simulated PWHTAs fabricator's procedureCycle supplied by the customerTest coupons given the fabricator's full PWHT cycle so certified properties reflect the delivered condition
Annealing (soft)650–700 °CFurnace coolMachinability only. Does not produce specification properties

The reduction-ratio question

Pressure-equipment specifications for forgings almost always call up a minimum forging reduction ratio, typically 3:1 from the cast section for a rolled ring and 4:1 for a bar or shaft. The ratio matters because it is what breaks down the as-cast dendritic structure and closes internal porosity. On a rolled ring, the ratio is calculated over the whole sequence of upset, punch and ring roll, not on the ring-rolling step alone. State the ratio you require on the enquiry: it changes the input billet size and therefore the price, and it is a common cause of requotes when it appears for the first time at the drawing-review stage.

Simulated post-weld heat treatment: ask for it before you need it

If your fabrication route includes PWHT, and for a 16Mo3 pressure part above about 30 mm it almost certainly does, then the properties on a certificate from a forging in the as-delivered normalised condition are not the properties the part will have in service. Several hours at 620–680 °C will soften the material measurably. Send us your PWHT cycle (temperature, hold time, number of cycles, heating and cooling rates) with the enquiry and we will give the test coupons the same treatment plus a margin, so the certified values represent the delivered condition. Retrofitting a simulated-PWHT requirement after the forging has been tested means re-testing, and sometimes re-forging.

16Mo3 forging & heat-treatment recipe generatorEnter section thickness and the delivery condition you need for a printable cycle for your forge shop and heat-treatment vendor.

Hold times follow the customary 1 h per 25 mm rule and the EN 10222-2 / EN 10028-2 temperature bands. Validate against your heat-treatment vendor's furnace survey and confirm properties on test coupons from the same heat. Jiangyin Jiangnan Metal Co., Ltd. provides this tool for guidance only.

10How is 16Mo3 welded? Preheat and PWHT

16Mo3 is readily weldable by SMAW, GTAW, GMAW and SAW using matching C–0.5Mo consumables such as AWS E7018-A1 or ER70S-A1. Preheat is normally 150–200 °C, rising with section thickness and carbon equivalent, and post-weld heat treatment at 620–680 °C is normally required above about 15–20 mm wall thickness depending on the design code.

Weldability is one of the practical reasons 16Mo3 has outlasted several competing grades. The carbon equivalent (CEV, IIW formula) of a typical heat is around 0.45–0.52, which places it firmly in the "preheat required, PWHT usually required" band but well short of the demands of a 2¼Cr–1Mo joint.

Table 11. Welding parameters for 16Mo3 / 1.5415
ItemRecommendationNotes
Preheat150–200 °CRaise toward 250 °C for sections above 60 mm, high restraint, or when the CEV exceeds 0.55
Interpass maximum300 °CHigher interpass coarsens the HAZ and lowers toughness
SMAW consumableAWS A5.5 E7018-A1Basic low-hydrogen; bake and hold in a quiver
GTAW / GMAW wireAWS A5.28 ER70S-A1Argon or Ar-CO₂; the A1 suffix means 0.5 % Mo
SAWEA2 / EB2 wire with matching basic fluxFor heavy vessel and ring seams
Hydrogen controlH5 (< 5 ml/100 g)Non-negotiable. Hydrogen-assisted cold cracking is the dominant failure mode on this grade
PWHT620–680 °CHold ≥ 30 min per 25 mm; heating and cooling ≤ 220 °C/h above 400 °C. Required above roughly 15–20 mm depending on code
Dissimilar jointsButtering recommendedTo austenitic stainless: butter the 16Mo3 side with ENiCrFe-3 / ERNiCr-3, PWHT the buttering, then complete with a nickel-base filler and no further PWHT
The dissimilar-metal joint that fails in service

A direct 16Mo3-to-austenitic-stainless weld made with 309L filler will pass every acceptance test and can still fail after a few thousand hours in cyclic service above 400 °C. Two mechanisms drive it: carbon migrates from the ferritic side into the weld metal, leaving a soft decarburised band, and the mismatch in thermal expansion concentrates strain at the fusion line each time the plant cycles. The nickel-base buttering route described in the table above puts the expansion mismatch into a material that tolerates it and blocks carbon migration. Where a 16Mo3 tube sheet is clad with Alloy 625 overlay, this is the same reasoning applied to a whole face.

Carbon equivalent & preheat calculator for 16Mo3Enter the actual analysis from your certificate to get CEV, Pcm and a first-pass preheat and PWHT recommendation.

CEV uses the IIW formula C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15; Pcm uses the Ito-Bessyo formula. Preheat guidance follows common practice for C–Mo steels and is a starting point for a welding procedure specification, not a substitute for one. The governing document is a WPS qualified to EN ISO 15614-1 or ASME Section IX. Provided for guidance only.

11How is 16Mo3 machined?

16Mo3 machines much like a normalised medium-carbon steel and is appreciably easier to cut than any stainless or nickel alloy. Typical carbide turning speeds are 120–200 m/min for finishing and 80–140 m/min for roughing in the normalised condition at 130–180 HBW.

The grade is not difficult to machine, but two behaviours are worth planning for. It is a gummy steel at low carbon and low hardness, so a heat at the bottom of the carbon band will produce long stringy chips and a poor finish unless feeds are kept positive and chip breakers are correctly selected. And large forgings carry residual stress: a tube sheet or a heavy ring that is machined heavily on one face will move. On tight-tolerance parts, rough machine with stock left, stress relieve at 580–680 °C, then finish. Building that intermediate step into the route from the start costs far less than re-machining a distorted 1.8 m tube sheet.

Table 12. Indicative machining data for normalised 16Mo3 (uncoated and coated carbide)
OperationCutting speed vcFeedNote
Turning, roughing80–140 m/min0.3–0.6 mm/revCoated carbide, positive geometry
Turning, finishing120–200 m/min0.1–0.3 mm/revSharp edge, chip breaker matched to the feed
Face milling100–180 m/min0.15–0.35 mm/toothClimb milling preferred
Drilling (HSS)18–28 m/min0.1–0.3 mm/revThrough-coolant strongly preferred for tube-sheet holes
Deep-hole drilling, tube sheets60–110 m/min0.08–0.2 mm/revGundrill or BTA; peck and flush to control the ligament
Tapping6–12 m/minSpiral-point taps, cutting fluid

Indicative starting values for normalised material at 130–180 HBW. Optimise against your tooling supplier's data and the rigidity of your setup.

1216Mo3 vs P265GH vs 13CrMo4-5 vs A204 Gr.B

Choose P265GH below 400 °C, 16Mo3 from 400 °C to about 500 °C, and 13CrMo4-5 or 10CrMo9-10 above 500 °C or wherever hydrogen partial pressure makes high-temperature hydrogen attack a design case. A204 Gr.B is the American plate equivalent of 16Mo3 and is chosen when the vessel is built to ASME rather than EN rules.

Table 13. 16Mo3 compared with the grades it usually competes against
Property16Mo3P265GH13CrMo4-510CrMo9-10A204 Gr.B
Material number1.54151.04251.73351.7380
Nominal alloying0.3 Monone1Cr–0.5Mo2¼Cr–1Mo0.5 Mo
Carbon % max0.200.200.170.150.20
Yield min, thin section275 MPa265 MPa300 MPa310 MPa275 MPa
Rp0.2 at 400 °C159 MPa≈ 125 MPa≈ 190 MPa≈ 205 MPasimilar to 16Mo3
Practical temperature ceiling≈ 500 °C≈ 400 °C≈ 570 °C≈ 600 °C≈ 500 °C
Hydrogen attack resistanceLimitedPoorGoodVery goodLimited
Preheat150–200 °Coften none200–250 °C250–300 °C150–200 °C
PWHTUsuallySometimesAlwaysAlwaysUsually
Relative material cost≈ 1.2×1× baseline≈ 1.6×≈ 2.2×≈ 1.2×
Choose it when400–500 °C steam, water or hydrocarbon without hydrogenBelow 400 °C, cost-drivenAbove 500 °C or moderate hydrogenSevere hydrogen or 600 °CSame duty as 16Mo3, ASME-coded vessel

Relative cost figures are order-of-magnitude indices against P265GH and move with the ferro-molybdenum and ferro-chrome markets. Elevated-temperature values for the comparison grades are indicative; take design values from the governing standard. Related grade pages: 13CrMo4-5 · 42CrMo4 · 34CrNiMo6.

The one question that settles the choice

Before comparing strength tables, ask whether hydrogen is present at partial pressure and temperature. If it is, plot the duty on the Nelson curves in API 941. Carbon–½Mo steels including 16Mo3 no longer have their own Nelson curve for new construction, because service experience showed the curve was not reliable. Existing plant may retain 16Mo3 in hydrogen service under a fitness-for-service assessment, but new equipment in that duty goes to 1Cr–½Mo or 2¼Cr–1Mo. If hydrogen is not a factor, the choice reduces to design temperature and cost, and 16Mo3 wins comfortably in the 400–500 °C band.

1316Mo3 production capability at Jiangyin Jiangnan Metal

Jiangyin Jiangnan Metal Co., Ltd. forges 16Mo3 / 1.5415 as seamless rolled rings to 2,500 mm outside diameter, discs to Ø1,800 mm, tube sheets to Ø3,000 mm as-forged, shafts to 8,000 mm length and bars from Ø25 to Ø500 mm, with single-piece weights to 8,000 kg. The factory operates 1 t to 9 t open-die hammers, 4,500 t and 5,000 t free-forging hydraulic presses and radial-axial ring mills, with heat treatment, machining, mechanical testing and non-destructive examination in house.

2,500 mmMax ring OD
Ø 1,800 mmMax disc
Ø 3,000 mmMax tube sheet
8,000 mmMax shaft length
8,000 kgMax single piece
25–500 mmBar diameter
4–8 wkTypical lead time
24 hQuotation turnaround

Process route: billet to certificate

  1. Raw material

    EAF + LF + VD refined billet or ingot, heat number traced, chemistry verified on receipt against EN 10222-2 / EN 10028-2 limits before the billet is cut.

  2. Heating

    Soak to 1,180–1,250 °C, roughly one hour per 100 mm of section, furnace uniformity ±10 °C, chart recorded.

  3. Forging

    Upset and draw on hammer or press; finish above 850 °C; reduction ratio ≥3:1 for rings and ≥4:1 for bars, or as specified on the order.

  4. Ring rolling

    Radial-axial mill for seamless rolled rings to 2,500 mm outside diameter in rectangular, contoured and stepped sections.

  5. Rough machining

    Stock left for final non-destructive examination and finish cut. Ultrasonic scanning is done on a machined surface, not on forge scale.

  6. Heat treatment

    Normalise 890–950 °C, or +NT / +QT to the order. Simulated PWHT applied to test coupons where the customer supplies the cycle. Charts recorded and issued.

  7. Testing & NDE

    Tensile, Charpy V, hardness and grain size; ultrasonic testing to EN 10228-3 or ASTM A388 with the acceptance class stated on the order; magnetic particle to EN 10228-1 or ASTM E709.

  8. Certificate & despatch

    EN 10204 3.1 as standard, or 3.2 witnessed by Lloyd's, DNV, BV, ABS, TÜV or SGS. Marked with heat number, grade and drawing number, then packed for sea freight.

Equipment and inspection facilities

Open-die hammers

1 t, 3 t, 5 t and 9 t hammers for incremental reduction on blocks, discs and shafts.

Hydraulic presses

4,500 t and 5,000 t free-forging presses for heavy sections, tube-sheet blanks and long shafts.

Ring rolling mills

Radial-axial mills producing rectangular, contoured and T-section seamless rolled rings to 2,500 mm OD.

Heat treatment

Gas and electric normalising and tempering furnaces with quench tanks. Charted, calibrated, survey-verified.

Non-destructive examination

Ultrasonic to EN 10228-3 / ASTM A388 / SEP 1921; magnetic particle and liquid penetrant. 16Mo3 is ferromagnetic, so MT is available.

Laboratory

Optical emission spectrometer, universal testing machine, impact tester, metallographic microscope and hardness testers, all in house.

The company employs approximately 460 people, including 9 senior engineers, 32 intermediate engineers and 140 technicians, and has exported forged parts and rolled rings since 1997 to customers in Europe, North America, the Middle East, South-East Asia and India. Product certifications held include CCS, BV, DNV, LR and NK, under an ISO 9001:2015 quality system. Customers may witness any production stage: chemistry, forging, heat-treatment cycles, mechanical testing or final NDE. Arrange it with our QA team at no charge.

16Mo3 forging weight calculatorPick a shape and dimensions for net weight at density 7.85 g/cm³, plus an estimated rough forging weight for your RFQ.

Calculated at 16Mo3 density 7.85 g/cm³. Net weight is the finished part; rough forging weight adds your selected allowance and is the figure we quote against. Maximum single-piece capability in this grade is 8,000 kg.

14Standards, testing and quality documentation

16Mo3 forgings are normally ordered to EN 10222-2 with ultrasonic testing to EN 10228-3 or ASTM A388, magnetic particle testing to EN 10228-1 or ASTM E709, and an EN 10204 3.1 inspection certificate, or 3.2 with third-party witness. Vessels built under the Pressure Equipment Directive additionally require the material to be covered by a harmonised standard or a Particular Material Appraisal.

Quality system

ISO 9001:2015, covering forging, heat treatment, testing and despatch. Marine and class approvals: CCS, BV, DNV, LR, NK.

Certificates

EN 10204 3.1 as standard. 3.2 issued through client-nominated bodies: Lloyd's Register, DNV, Bureau Veritas, ABS, TÜV, SGS.

Volumetric NDE

Ultrasonic testing to EN 10228-3, ASTM A388 or SEP 1921. State the acceptance class and scanning coverage on the order.

Surface NDE

Magnetic particle to EN 10228-1 / EN ISO 9934 / ASTM E709, applicable because 16Mo3 is ferromagnetic, or liquid penetrant to EN ISO 3452.

Through-thickness quality

EN 10164 Z25 or Z35 where the design loads the part through its thickness, such as tube sheets and heavy flanges.

Traceability

Heat number, positive material identification on request, and hard-stamp or vibro-etch marking on a non-functional surface.

Quality gates and non-conformance handling

  • Six mandatory hold points. Raw-material chemistry, forging-temperature compliance, post-forging ultrasonic testing, heat-treatment chart approval, mechanical-test acceptance, and final NDE plus dimensional inspection. Customer-witnessed hold points are added at no charge.
  • Non-conformance reports raised within 24 hours of any out-of-specification finding, with root-cause analysis completed within five working days and the proposed disposition sent to you before any rework. No silent rework.
  • Replacement guarantee. Material found non-conforming within six months of delivery, verified by independent third-party test, is replaced free of charge including freight. Documentation is retained for ten years.
  • Witness inspection right. Unrestricted access to any production stage, coordinated with our QA team.
PED, AD 2000 and the paperwork that stops a shipment

If the finished equipment carries a CE mark under the Pressure Equipment Directive, the material documentation has to satisfy the conformity assessment route, not just the material standard. For 16Mo3 that normally means EN 10222-2 material supplied with a 3.1 certificate from a manufacturer whose quality system has been specifically assessed, or a 3.2 certificate. Where the customer works to AD 2000, the relevant merkblätter are the W-series sheets plus HP 5/3 for testing. Tell us the conformity route at enquiry stage. It is the single most common cause of a finished forging sitting on a quay because the certificate is the wrong type.

15How to specify a 16Mo3 forging order

Eight steps. Following them removes essentially all of the ambiguity that causes requotes and rejected certificates on this grade.

  1. State the grade and the product standard together

    Write "16Mo3 / 1.5415 to EN 10222-2" for a forging, not just "16Mo3". The standard determines which property table applies, and EN 10222-2, EN 10028-2 and EN 10216-2 give different guaranteed strengths for the same chemistry.

  2. Specify the delivery condition

    +N, +NT or +QT. If you do not state one, we supply +N and the EN 10222-2 normalised properties apply.

  3. Give the ruling section, not just the wall thickness

    The ruling section governs the property band. On a stepped or profiled forging this is a judgement call, so send the drawing and we will confirm it in writing with the quotation.

  4. Supply the drawing

    2D drawing or 3D model with dimensions, tolerances, machining allowance, surface roughness and any grain-flow or reduction-ratio requirement. State whether you want as-forged, rough machined or finish machined.

  5. Define non-destructive examination properly

    "UT per EN 10228-3" without a quality class is a suggestion, not a requirement. State the class, the scanning coverage and whether testing is before or after final machining. Add magnetic particle to EN 10228-1 for machined surfaces.

  6. Declare the PWHT cycle if there is one

    Temperature, hold time, number of cycles, heating and cooling rates. We apply it to the test coupons so the certified properties represent the delivered condition. See section 9.

  7. Add the service and code requirements

    Design temperature and pressure, the design code (EN 13445, AD 2000, ASME VIII, EN 12952/12953), through-thickness quality to EN 10164 where relevant, and any sour-service or low-temperature impact requirement.

  8. State certificate and commercial terms

    EN 10204 3.1 or 3.2 with the nominated inspection body; then quantity, marking, delivery date, Incoterms and destination port.

16Ten common mistakes when ordering 16Mo3 forgings

Compiled from enquiries and post-delivery audits on this grade. Each one costs nothing to catch at the specification stage and weeks to catch at goods-in.

1 · Calling 16Mo3 a chrome-moly steel

Chromium is a residual at 0.30 % maximum, not an addition. Fix: if the duty genuinely needs chromium for hydrogen service, sulphidation or temperatures above 500 °C, specify 13CrMo4-5 or 10CrMo9-10 instead.

2 · Asking for dual certification to 16Mo3 and A182 F1

The molybdenum bands do not overlap: 0.25–0.35 % against 0.44–0.65 %. Fix: choose one, or design the part so either chemistry is acceptable and say so on the order. See section 5.

3 · Quoting a wall thickness where the standard wants a ruling section

The two are different on any stepped forging, and they select different property rows. Fix: send the drawing and have the ruling section confirmed in the quotation.

4 · Omitting the UT acceptance class

A named standard without a class cannot be inspected against. Fix: state the class, the coverage and the stage at which testing is performed.

5 · Adding simulated PWHT after the forging has been tested

Re-testing needs coupons that have had the cycle, and sometimes there are none left. Fix: declare the PWHT cycle in the enquiry.

6 · Ignoring through-thickness ductility on tube sheets

A tube sheet is loaded through its thickness and standard testing does not measure that direction. Fix: add EN 10164 Z25 or Z35 to the order.

7 · Using 16Mo3 above 530 °C

Creep-rupture strength and graphitisation both become limiting. Fix: move up to a chromium-bearing grade and re-check the design allowable.

8 · Specifying 16Mo3 for hydrogen service on the basis of an old Nelson curve

Carbon–½Mo steels no longer carry their own curve in API 941 for new construction. Fix: plot the duty properly and step up to 1Cr–½Mo or 2¼Cr–1Mo.

9 · Welding without hydrogen control

Hydrogen-assisted cold cracking is the dominant weld failure mode on this grade. Fix: H5 consumables, correct baking, 150–200 °C preheat, and a WPS qualified to EN ISO 15614-1 or ASME IX.

10 · Quoting net weight instead of rough forging weight

Price is driven by the input weight, not the finished weight. Fix: use the weight calculator and send both figures.

1716Mo3 drawing callout template

Copy this block into the material callout box of your drawing. It is accepted under EN, ASTM and ASME practice and removes most ordering ambiguity on this grade.

Table 14. Recommended drawing callout for a 16Mo3 forging
MATERIAL16Mo3 / W.-Nr. 1.5415 per EN 10222-2 (forgings)
CHEMISTRYCast analysis per EN 10222-2; product analysis deviations per EN 10222-1
CONDITION+N normalised 890–950 °C, still-air cool (or state +NT / +QT)
MECHANICALReH ≥ 295 MPa (tR ≤ 35 mm) · Rm 440–570 MPa · A ≥ 23 % (l) · KV2 ≥ 50 J at +20 °C
RULING SECTIONState the governing dimension in mm
SIMULATED PWHTApply ___ °C for ___ h × ___ cycles to test coupons, or state "not required"
NDE, VOLUMETRICUT per EN 10228-3 quality class ___ (or ASTM A388, state class), after rough machining
NDE, SURFACEMT per EN 10228-1 / ASTM E709, acceptance per ___ (16Mo3 is ferromagnetic; MT applies)
THROUGH-THICKNESSEN 10164 Z25 or Z35 where the part is loaded in the Z direction, otherwise omit
REDUCTION RATIOMinimum ___ : 1 from cast section (3:1 rings, 4:1 bars typical)
CERTIFICATIONEN 10204 3.1 mill certificate, or 3.2 witnessed by ___
MARKINGHeat number, grade, standard and drawing number; hard stamp or vibro-etch on a non-functional surface
SURFACEState Ra on sealing and machined faces; as-forged elsewhere

18Where is 16Mo3 used?

16Mo3 is used for boiler drums and headers, steam pipework, heat-exchanger tube sheets and shells, pressure-vessel forgings, reactor and column flanges, valve bodies for steam service, and pressure-retaining parts in oil, gas, petrochemical, refining and power-generation plant operating between roughly 400 °C and 500 °C.

Power generation

Boiler drums, steam and superheater headers, HRSG components, feedwater heater shells, turbine bypass valve bodies, main steam pipework flanges.

Oil, gas & refining

Separator and reactor shells, column girth flanges, hot hydrocarbon pipework, channel covers, self-reinforced nozzles, valve components. Both onshore and offshore.

Petrochemical

Reactors, columns and process vessels; forged flanges, nozzle necks and blind heads on hot service lines.

Heat exchangers

Fixed, stationary and floating tube sheets, front and rear heads, shell courses, girth flanges and channel covers, plain or with weld-overlay cladding.

Chemical process

Steam-heated reactors, jacketed vessels, hot-oil systems and their associated forged flanges and valve bodies.

Industrial boilers

Shell and water-tube boilers, economisers, drum nozzles, manhole and handhole forgings.

Project references are available under a confidentiality agreement on request.

19Glossary

16Mo3
EN steel name for the molybdenum-alloyed creep-resistant pressure steel with material number 1.5415, containing 0.12–0.20 % carbon and 0.25–0.35 % molybdenum.
1.5415
The European material number for 16Mo3. The safest single identifier to write on a purchase order.
15Mo3
The designation for essentially the same steel under the withdrawn German standard DIN 17155. Still appears on legacy drawings and in older stock lists.
Ruling section (tR)
The governing dimension of a forging as defined in EN 10222-1. It determines the cooling rate achievable in heat treatment and therefore which mechanical property row applies. Not the same as maximum wall thickness on a stepped part.
+N, +NT, +QT
Delivery conditions: normalised; normalised and tempered; quenched and tempered.
Creep
Time-dependent deformation under constant load at elevated temperature. Above about 380 °C creep-rupture data, not proof strength, governs the allowable design stress for 16Mo3.
Graphitisation
Decomposition of pearlitic carbides into free graphite during long exposure above roughly 425 °C, which embrittles the steel. Molybdenum retards it, which is one reason 16Mo3 outperforms plain carbon steel in this temperature range.
High-temperature hydrogen attack (HTHA)
Reaction of dissolved atomic hydrogen with carbides to form methane at grain boundaries, causing fissuring. Assessed against the Nelson curves in API 941. Carbon–½Mo steels no longer carry their own curve for new construction.
CEV
Carbon equivalent value, IIW formula: C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15. Used to estimate preheat requirement and cold-cracking susceptibility. Calculate yours in the CEV tool.
PWHT
Post-weld heat treatment. For 16Mo3, typically 620–680 °C held at least 30 minutes per 25 mm of thickness.
Simulated PWHT
Applying the fabricator's PWHT cycle to the mechanical test coupons before testing, so the certified properties represent the condition of the part after fabrication rather than as delivered.
EN 10204 3.1 / 3.2
Inspection certificate types. 3.1 is issued by the manufacturer's independent inspection department; 3.2 additionally carries a third-party or customer representative's endorsement.
EN 10164 Z25 / Z35
Through-thickness (short transverse) ductility classes, specified as minimum reduction of area in a Z-direction tensile test. Requested where the part is loaded through its thickness.
Reduction ratio
The ratio of the cast cross-section to the final forged cross-section. A measure of how thoroughly the as-cast structure has been broken down. Commonly specified as 3:1 for rings, 4:1 for bars.
Seamless rolled ring
A ring produced by upsetting, punching and then rolling on a radial-axial mill, giving continuous circumferential grain flow and no weld seam.
Tube sheet (tubesheet)
The drilled plate or forging that carries and seals the tubes in a shell-and-tube heat exchanger. Fixed, stationary and floating configurations are all forged in 16Mo3.
Clad / overlay tube sheet
A 16Mo3 backing forging with a corrosion-resistant layer applied by weld overlay or explosion cladding, typically 309L/308L stainless, Alloy 625, Alloy 825 or Monel 400.
FVC nozzle
A self-reinforced forged nozzle in which the reinforcement required by the design code is integral to the forging rather than added as a separate pad.

20Frequently asked questions about 16Mo3

What is 16Mo3 steel?

16Mo3 is a molybdenum-alloyed, creep-resistant low-alloy steel for pressure equipment operating at elevated temperature, with the European material number 1.5415. It contains 0.12–0.20 % carbon and 0.25–0.35 % molybdenum, and is specified in EN 10028-2 for plate, EN 10222-2 for forgings and EN 10216-2 for seamless tube. The molybdenum addition raises creep-rupture strength and suppresses graphitisation, which is why the grade is used for boiler drums, steam headers, heat-exchanger tube sheets and pressure vessels working between roughly 400 °C and 500 °C where unalloyed carbon steels lose usable strength.

Is 16Mo3 the same as 1.5415 and 15Mo3?

16Mo3 and 1.5415 are the same material: 16Mo3 is the EN steel name and 1.5415 is the corresponding European material number. 15Mo3 is the designation for essentially the same steel under the withdrawn German standard DIN 17155, and the two are treated as equivalent in practice, though 15Mo3 has no current standard behind it. Jiangyin Jiangnan Metal Co., Ltd. accepts orders written under any of the three and certifies to EN 10222-2 or EN 10028-2 as appropriate.

What is the chemical composition of 16Mo3?

Per EN 10028-2 and EN 10222-2 the cast analysis is: carbon 0.12–0.20 %, silicon 0.35 % max, manganese 0.40–0.90 %, phosphorus 0.025 % max, sulphur 0.010 % max, chromium 0.30 % max, molybdenum 0.25–0.35 %, nickel 0.30 % max, copper 0.30 % max and nitrogen 0.012 % max, with iron as the balance. EN 10216-2 for seamless tube permits sulphur to 0.020 % and adds a total aluminium limit of 0.040 %.

What are the mechanical properties of 16Mo3?

For forgings to EN 10222-2 in the normalised condition, the minimum yield strength is 295 MPa in ruling sections up to 35 mm, 285 MPa from 35 to 70 mm and 275 MPa from 70 to 100 mm, with tensile strength 440–570 MPa, minimum elongation 23 % longitudinal and minimum Charpy V impact energy 50 J at +20 °C. For plate to EN 10028-2 the minimum yield strength is 275 MPa up to 16 mm, 270 MPa to 40 mm, 260 MPa to 60 mm, 240 MPa to 100 mm, 220 MPa to 150 mm and 210 MPa to 250 mm, with tensile strength 440–590 MPa falling to 410–570 MPa in the heaviest sections and minimum elongation 22 %.

What is 16Mo3 equivalent to in ASTM?

For forgings the nearest ASTM grades are A182 Grade F1 and A336 Grade F1; for plate, A204 Grade A or Grade B; for seamless pipe, A335 Grade P1; for boiler tube, A209 T1 or A250 T1; and for castings, A217 WC1. These are equivalents for identification, not exact chemical matches. In particular ASTM A182 F1 requires 0.44–0.65 % molybdenum against 0.25–0.35 % for 16Mo3, so a single heat cannot normally be certified to both. Other national equivalents are DIN 15Mo3, BS 1501-240, BS 3059 Gr.243, AFNOR 15D3 and UNI 16Mo3KW.

Is 16Mo3 a chrome-moly steel?

No. 16Mo3 is a carbon–molybdenum steel. Chromium is limited to 0.30 % maximum as a residual element and is not an alloying addition. The genuine chrome-moly pressure grades are 13CrMo4-5 (1 Cr–0.5 Mo) and 10CrMo9-10 (2¼ Cr–1 Mo). This matters when high-temperature hydrogen attack or sulphidation is a design case, because 16Mo3 does not offer the chromium those mechanisms require.

What is the maximum service temperature of 16Mo3?

The practical ceiling is about 500 °C for pressure-vessel and forged components, with thin-walled boiler and superheater tube applications quoted to 530 °C. EN 10028-2 tabulates minimum proof strength up to 500 °C. Above roughly 380 °C the design stress comes from creep-rupture data rather than proof strength, and above 530 °C graphitisation and creep both become limiting, at which point the design should move to 13CrMo4-5, 10CrMo9-10 or a 9 Cr grade.

How is 16Mo3 heat treated?

The standard condition is normalised: heated to 890–950 °C, held about one hour per 25 mm of section, then cooled in still air. Normalising and tempering adds a temper at 620–730 °C. Quenching and tempering, used where the section is too heavy for normalising to develop core properties, austenitises at 890–960 °C with an oil, water or polymer quench, followed by tempering at 620–700 °C. Stress relief after machining is carried out at 580–680 °C and must remain below the tempering temperature.

What is the forging temperature range for 16Mo3?

Forging starts from a soak at 1,180–1,250 °C and must finish above 850 °C; below that the material should be reheated rather than worked further, because forging below the finish temperature risks cracking and leaves an unrecrystallised structure. After the last forging operation the part is normalised at 890–950 °C to refine the grain and develop the specified mechanical properties. Jiangyin Jiangnan Metal Co., Ltd. forges 16Mo3 on 1 t to 9 t open-die hammers and 4,500 t and 5,000 t hydraulic presses, with radial-axial ring rolling for seamless rings.

Is 16Mo3 weldable, and does it need preheat?

Yes, 16Mo3 is readily weldable by SMAW, GTAW, GMAW and SAW with matching carbon–0.5 Mo consumables such as AWS E7018-A1 or ER70S-A1. Preheat is normally 150–200 °C, rising toward 250 °C for sections above 60 mm, high restraint, or a carbon equivalent above 0.55. Low-hydrogen practice with H5 consumables is essential because hydrogen-assisted cold cracking is the dominant weld failure mode on this grade. Post-weld heat treatment at 620–680 °C, held at least 30 minutes per 25 mm, is normally required above about 15–20 mm depending on the design code.

What is the density of 16Mo3?

The density of 16Mo3 / 1.5415 is 7.85 g/cm³, equivalent to 0.284 lb/in³ or 7,850 kg/m³. That value is used in the forging weight calculator on this page.

What forged products does Jiangyin Jiangnan Metal make in 16Mo3?

Jiangyin Jiangnan Metal Co., Ltd. forges 16Mo3 into seamless rolled rings, forged rings, tube sheets including clad and weld-overlaid tube sheets, forged flanges to ASME B16.5 / B16.47 and EN 1092-1, girth flanges, channel covers, cover flanges, FVC self-reinforced nozzles and long welding-neck nozzle necks, valve bodies, bonnets, stems, closures and seat rings, discs, blocks, hubs, housings, shafts, sleeves, bushings, cylinders, casings, shells, barrels, hollow bars and round bars, all forged to customer drawings.

What is the maximum size of 16Mo3 forging available?

Jiangyin Jiangnan Metal Co., Ltd. produces 16Mo3 seamless rolled rings up to 2,500 mm outside diameter, forged discs up to Ø1,800 mm, tube sheets up to Ø3,000 mm as forged, shafts up to 8,000 mm in length and round bars from Ø25 to Ø500 mm, with single-piece weights up to 8,000 kg. Sizes beyond these are quoted on enquiry.

What certification is supplied with 16Mo3 forgings?

EN 10204 3.1 inspection certificates are supplied as standard, listing chemical analysis, mechanical test results, heat-treatment records and non-destructive examination results against the heat number. EN 10204 3.2 certificates witnessed by Lloyd's Register, DNV, Bureau Veritas, ABS, TÜV or SGS are issued on request. The factory operates an ISO 9001:2015 quality system and holds CCS, BV, DNV, LR and NK product approvals.

What is the difference between 16Mo3 and P265GH?

P265GH is an unalloyed pressure-vessel steel with no deliberate molybdenum, while 16Mo3 carries 0.25–0.35 % molybdenum. The consequence appears at temperature: at 400 °C the minimum proof strength of 16Mo3 in a thin section is 159 MPa against roughly 125 MPa for P265GH, and 16Mo3 resists graphitisation over long exposure where P265GH does not. P265GH is cheaper and often needs no preheat, so it remains the better choice below about 400 °C. Above that, 16Mo3 is the standard step up.

What is the lead time for 16Mo3 forgings?

Typical lead time is 4 to 8 weeks from order confirmation, depending on billet availability, section size and machining scope. Orders requiring EN 10204 3.2 third-party witnessed certification, simulated post-weld heat treatment or extensive drilling on tube sheets normally extend to 8 to 12 weeks. Written quotations are issued within 24 hours from sales@steelforgepieces.com or 0086-189-2135-9659.

What information is needed to quote a 16Mo3 forging?

Provide the grade and delivery standard (16Mo3 / 1.5415 to EN 10222-2 or EN 10028-2), the drawing or rough dimensions with machining allowance, the ruling section, the quantity, the required delivery condition (+N, +NT or +QT), the certificate level (EN 10204 3.1 or 3.2), any non-destructive examination requirement such as ultrasonic testing to EN 10228-3 or ASTM A388 with its acceptance class, any simulated post-weld heat-treatment cycle, and any additional requirement such as EN 10164 through-thickness quality, positive material identification or third-party inspection.

21Technical references

Chemistry, mechanical, physical, heat-treatment and welding data on this page are drawn from the published standards listed below. Test results reported on our material certificates are independent and traceable to calibrated equipment.

  1. EN 10028-2, Flat products made of steels for pressure purposes - Part 2: Non-alloy and alloy steels with specified elevated temperature properties, CEN.
  2. EN 10222-2, Steel forgings for pressure purposes - Part 2: Ferritic and martensitic steels with specified elevated temperature properties, CEN.
  3. EN 10222-1, Steel forgings for pressure purposes - Part 1: General requirements for open die forgings, CEN.
  4. EN 10216-2, Seamless steel tubes for pressure purposes - Part 2: Non-alloy and alloy steel tubes with specified elevated temperature properties, CEN.
  5. EN 10273, Hot rolled weldable steel bars for pressure purposes with specified elevated temperature properties, CEN.
  6. EN 10028-1, Flat products made of steels for pressure purposes - Part 1: General requirements, CEN.
  7. DIN 17155 (withdrawn), Steel plate and strip for pressure purposes; source of the 15Mo3 designation.
  8. ASTM A182 / A182M, Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service, ASTM International (Grade F1).
  9. ASTM A336 / A336M, Alloy Steel Forgings for Pressure and High-Temperature Parts, ASTM International (Grade F1).
  10. ASTM A204 / A204M, Pressure Vessel Plates, Alloy Steel, Molybdenum, ASTM International (Grades A, B, C).
  11. ASTM A335 / A335M, Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service, ASTM International (Grade P1).
  12. ASTM A217 / A217M, Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts (Grade WC1).
  13. EN 10228-3, Non-destructive testing of steel forgings - Ultrasonic testing of ferritic or martensitic steel forgings, CEN.
  14. EN 10228-1, Non-destructive testing of steel forgings - Magnetic particle inspection, CEN.
  15. ASTM A388 / A388M, Standard Practice for Ultrasonic Examination of Steel Forgings, ASTM International.
  16. EN 10164, Steel products with improved deformation properties perpendicular to the surface of the product, CEN.
  17. EN 10204:2004, Metallic products - Types of inspection documents, CEN.
  18. EN 13445, Unfired pressure vessels, and EN 12952 / EN 12953, Water-tube and shell boilers, CEN.
  19. AD 2000 Merkblatt W-series and HP 5/3, Verband der TÜV e.V.
  20. EN ISO 15614-1, Specification and qualification of welding procedures for metallic materials, and ASME BPVC Section IX.
  21. AWS A5.5 (E7018-A1), A5.28 (ER70S-A1) and A5.23 (EB2 flux) filler-metal specifications, American Welding Society.
  22. API 941, Steels for Hydrogen Service at Elevated Temperatures and Pressures in Petroleum Refineries and Petrochemical Plants; the Nelson curves.
  23. ASME Boiler and Pressure Vessel Code, Section II Parts A and D, latest edition, for allowable design stresses.

Standards cited are the revisions known at the time of the last page review. For procurement, always reference the revision in force at the contract date.

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Jiangyin Jiangnan Metal Co., Ltd.
Open-die forging factory
No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China
0086-189-2135-9659  ·  sales@steelforgepieces.com  ·  WhatsApp

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