Nickel alloy forgings, technical datasheet
NiCr16Al Forgings: Rolled Rings, Flanges, Shafts, Discs and Bars
NiCr16Al is a nickel-based alloy with about 16% chromium and an aluminium addition, used for parts that must carry load and resist oxidation at high temperature. Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory in Jiangyin, Jiangsu Province, China. We forge NiCr16Al into seamless rolled rings, flanges, shafts, discs, sleeves, bushings, tube sheets and round bars, to drawing, from single pieces to production quantities.
- Grade
- NiCr16Al
- Alloy family
- Nickel-chromium-aluminium, alumina forming
- Designation type
- DIN short name. Ni base, Cr 16% nominal, Al alloyed
- Base metal
- Nickel
- Melting route
- EAF and VOD, followed by ESR remelting
- Supplied as
- Open-die forgings and seamless rolled rings
- Forged forms
- Rings, flanges, bars, discs, shafts, sleeves, bushings, tube sheets, hollow forgings
- NDT
- Ultrasonic testing to EN 10228-3, SEP 1921 or ASTM A388
- Certification
- EN 10204 3.1, or 3.2 counter-signed by third party
- Order minimum
- Single piece, made to drawing
- Quotation time
- Within 1 working day
- Manufactured by
- Jiangyin Jiangnan Metal Co., Ltd., Jiangyin, Jiangsu, China
What is NiCr16Al?
NiCr16Al is a nickel-chromium alloy with aluminium added as an alloying element. The name follows the German DIN short-name system. The base metal is given first (Ni). The main alloying element carries its nominal percentage (Cr16, meaning about 16% chromium). A further element named without a number (Al) is present in a smaller controlled amount.
Chromium in a nickel alloy forms a chromia (Cr2O3) surface layer that protects the metal beneath it. Aluminium allows the alloy to form an alumina (Al2O3) layer instead. Alumina is more stable at high temperature, grows more slowly, and adheres better to the substrate. This is the purpose of the aluminium addition, and it gives NiCr16Al better oxidation resistance than a plain solid-solution nickel-chromium grade.
NiCr16Al is a DIN short name. It is not a UNS number or an ASTM grade designation. If your specification, drawing or client approval calls out a UNS number, a Werkstoff number or an ASTM or ASME grade, state it on the enquiry. We will confirm the equivalence in writing before any material is melted.
Chemical composition of NiCr16Al
NiCr16Al is nickel-based. Chromium is nominally 16% and aluminium is present as a controlled addition. The ranges that apply to an individual order are set by the specification named on the purchase order, and the analysis of each heat is reported on the mill certificate.
| Element | Symbol | Content | Function |
|---|---|---|---|
| Nickel | Ni | Balance | Base metal. Austenitic matrix, stable across the working temperature range. |
| Chromium | Cr | approx. 16 | Oxidation and hot corrosion resistance. Forms the passive chromia layer. |
| Aluminium | Al | Controlled addition | Forms the protective alumina scale. Contributes to precipitation strengthening. |
| Fe, Si, Mn, C, S, P | — | To specification | Residual and controlled elements. Limits set by the specification named on the order. |
Full controlled ranges for every element can be issued on request before order placement, together with a sample mill certificate.
Mechanical properties of NiCr16Al
Typical room-temperature properties for NiCr16Al in the heat-treated condition are a tensile strength of about 1215 MPa (176,200 psi), a 0.2% proof strength of about 1025 MPa (148,700 psi), and elongation at break of 12.9%. Values are given in both metric and imperial units.
| Property | Metric | Imperial | Test standard |
|---|---|---|---|
| Tensile strength, Rm | 1215 MPa | 176,200 psi | ISO 6892-1, ASTM E8 |
| Yield strength, Rp0.2 | 1025 MPa | 148,700 psi | ISO 6892-1, ASTM E8 |
| Modulus of elasticity, E | 218 GPa | 31,600 ksi | ASTM E111 |
| Elongation at break, A | 12.9 % | 12.9 % | ISO 6892-1, ASTM E8 |
| Hardness, Brinell | 348 HBW | 348 HBW | ISO 6506, ASTM E10 |
| Hardness, Vickers | 364 HV | 364 HV | ISO 6507, ASTM E92 |
| Hardness, Rockwell C | 37.6 HRC | 37.6 HRC | ISO 6508, ASTM E18 |
| Hardness, Knoop | 378 HK | 378 HK | ASTM E384 |
These are indicative values for material selection and are not acceptance criteria. Strength and hardness fall as section thickness increases, because the cooling rate at the core of a heavy forging is slower than in a test coupon. The governing values for an order are those measured on test specimens taken from the delivered heat, in the delivered condition, at the sampling position required by the specification, and reported on the certificate.
NiCr16Al forged product forms
Jiangyin Jiangnan Metal forges NiCr16Al into the forms listed below. Each is open-die forged or ring rolled to shape from a solid ingot, so grain flow follows the contour of the part.
| Product form | Typical application |
|---|---|
| Seamless rolled rings | Pump casings, bearing housings, turbine and compressor components |
| Forged rings and retaining rings | Columns, towers, silos, process modules |
| Forged flanges | Pressure vessels, heat exchangers, pipework connections |
| Round bars and billets | Machined components, stock for further forging |
| Discs and blanks | Gear blanks, turbine discs, valve components |
| Shafts and eccentric shafts | Chemical pumps, plunger pumps, gearboxes, mixers |
| Sleeves, bushings and hollow forgings | Subsea equipment, compressors, wear components |
| Tube sheets and blocks | Shell-and-tube heat exchangers, pressure vessels |
| Valve bodies, stems and seat rings | Ball, gate, globe, check and plug valves, strainers |
| Nozzles, spindles and crankshafts | Process units, cement and sugar mills, heavy machinery |
Send the required outside diameter, height or length, wall thickness and finished weight with the enquiry, and we will confirm whether the part falls within our forging and ring rolling range before quoting.
Delivery condition
NiCr16Al forgings are supplied rough machined with an agreed machining allowance, or finish machined to drawing. State on the enquiry which is required, together with the heat-treated condition and the surface condition. Mark the machining allowance and the test specimen location on the drawing.
How NiCr16Al forgings are produced
Melting
NiCr16Al is melted in an electric arc furnace with vacuum oxygen decarburisation, then remelted by electroslag remelting. The ESR stage refines the solidification structure, reduces segregation and lowers non-metallic inclusion content. That level of cleanliness is required for heavy forged sections to meet ultrasonic acceptance criteria.
Open-die forging and ring rolling
The ingot is upset and drawn under an open-die press to reach the forging reduction required by the specification. It is then forged to shape, or pierced and rolled on a ring mill for seamless rings. Working the metal in this way produces continuous grain flow along the contour of the part, unlike a component machined from solid stock.
Heat treatment
Solution treatment and ageing are carried out to the specification and to the delivery condition agreed for the order. Furnace temperature is controlled and recorded on calibrated equipment, and charts are retained and reported.
Non-destructive testing
Every NiCr16Al forging is ultrasonically tested to EN 10228-3, SEP 1921 or ASTM A388, to the acceptance class stated on the order. Dye penetrant testing to ASTM E165 and magnetic particle testing are added where the specification requires surface examination.
Certification
Material is released against EN 10204 3.1, or EN 10204 3.2 counter-signed by a third-party inspection body such as TUV, SGS, BV or Lloyd's Register. The certificate carries the chemical analysis, mechanical test results, heat treatment records, NDT results and heat traceability.
Applications for NiCr16Al forgings
NiCr16Al is specified where temperature, an oxidising environment and mechanical load occur together. These are the sectors it is forged for:
- PumpsRolled rings and shafts for chemical pumps and plunger pumps.
- Pressure vessels and heat exchangersShafts, forged tubes, tube sheets and flanges for pressure vessels, air receivers and shell-and-tube heat exchangers.
- Columns and towersShafts, flanges, forged rings and pipe for columns, towers, tanks, silos, process modules and preheaters.
- Oil and gasBushings, sleeves, discs and blocks for subsea and deepwater production systems, wellheads and Christmas trees.
- Compressors and power generationForgings for industrial air compressors, power generators and nitrogen generators.
- ValvesValve stems, seat rings, blocks and bodies for ball, check, globe, gate and plug valves and strainers.
- Power transmissionRings, spindles, bars and gear blanks for turbines, gas compressors and gearboxes.
- Cement, sugar and mineral processingForged pieces, nozzles and crankshafts for cement mills, sugar mills, concrete mills and mixers.
- Marine and heavy machineryForged wheels, manifolds and rolls for shipbuilding, pulp and paper, pharmaceutical and biochemical plant.
NiCr16Al compared with other nickel alloys
Nickel alloys differ mainly in how they are strengthened and which oxide they form. The table sets NiCr16Al against three grades it is often considered alongside.
| Grade | Nominal Ni | Nominal Cr | Strengthening | Selected for |
|---|---|---|---|---|
| NiCr16Al | Balance | approx. 16% | Aluminium bearing, alumina scale former | Oxidation resistance at strength, in forged sections |
| Inconel 600 (N06600) | 72% min | 14 to 17% | Solid solution | Corrosion resistance and formability, relatively soft |
| Nimonic 80A (N07080) | Balance | 19 to 21% | Gamma prime precipitation, Ti and Al | High-temperature strength, exhaust valves, turbine parts |
| Incoloy 800H (N08810) | 30 to 35% | 19 to 23% | Solid solution, controlled grain size | Creep rupture strength in long-term high-temperature service |
If the grade is not yet fixed, send the service conditions instead of a grade name: operating temperature, pressure, medium, whether duty is cyclic or steady, and the code the equipment is built to. We forge Inconel 600, Inconel 625, Nimonic 80A, Incoloy 800H and Hastelloy C-276 on the same equipment.
Standards and specifications
| Reference | Designation or standard |
|---|---|
| DIN short name | NiCr16Al |
| Bar and forging supply | ASTM B637 where applicable, or to customer specification |
| Ultrasonic testing | EN 10228-3, SEP 1921, ASTM A388 |
| Surface NDT | ASTM E165 dye penetrant, magnetic particle |
| Inspection documents | EN 10204 3.1, EN 10204 3.2 |
| Tensile testing | ISO 6892-1, ASTM E8/E8M |
| Hardness testing | ISO 6506, ISO 6507, ISO 6508, ASTM E10, E18, E92 |
Where a project specification names a grade or a cross-reference not listed here, send the specification. We will either confirm the match in writing or state that it is not a match.
About the manufacturer
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. We forge rings, seamless rolled rings, flanges, shafts, discs, sleeves and bars in carbon steel, alloy steel, tool steel, stainless steel and nickel-based alloys, working to customer drawings and shipping worldwide.
| Item | Detail |
|---|---|
| Business type | Manufacturer, open-die forging factory |
| Location | Zhouzhuang Town, Jiangyin City, Jiangsu Province, China |
| Melting routes | EAF with VOD, ESR remelting |
| Forming processes | Open-die forging, ring rolling |
| Finishing | Heat treatment, rough machining, finish machining to drawing |
| In-house testing | Spectrometer chemical analysis, tensile and impact testing, hardness testing, ultrasonic testing |
| Third-party inspection | TUV, SGS, BV, Lloyd's Register, on request |
| Certification documents | EN 10204 3.1, EN 10204 3.2 |
| Minimum order | Single piece, made to drawing |
| Quotation time | Within 1 working day |
| Areas served | Worldwide |
Frequently asked questions about NiCr16Al
What is NiCr16Al?
NiCr16Al is a nickel-based alloy with about 16% chromium and an aluminium addition. The name follows the German DIN short-name system: Ni is the base metal, Cr16 gives the nominal chromium content in percent, and Al identifies aluminium as a further alloying element. The aluminium allows the alloy to form a protective alumina surface layer at high temperature, so NiCr16Al resists oxidation better than a plain nickel-chromium grade. Jiangyin Jiangnan Metal Co., Ltd. supplies NiCr16Al as open-die forgings and seamless rolled rings.
What are the mechanical properties of NiCr16Al?
Typical room-temperature values in the heat-treated condition: tensile strength about 1215 MPa (176,200 psi), 0.2% yield strength about 1025 MPa (148,700 psi), modulus of elasticity about 218 GPa (31,600 ksi), elongation at break 12.9%, hardness about 348 HBW, 364 HV or 37.6 HRC. These figures are for material selection. Results vary with section size and are reported per heat on the mill certificate supplied with each order.
What is NiCr16Al used for?
NiCr16Al forgings are specified for parts that carry load and resist oxidation at high temperature: shafts and rings for chemical pumps and plunger pumps; shafts, tube sheets and flanges for pressure vessels and shell-and-tube heat exchangers; rings and flanges for columns, towers, silos and preheaters; bushings, sleeves and discs for subsea and offshore production systems, compressors and power generation; valve stems, seat rings and bodies for ball, gate, globe, check and plug valves; and gears, spindles and bars for turbines, gearboxes and gas compressors.
Which forged product forms are available in NiCr16Al?
Jiangyin Jiangnan Metal produces NiCr16Al as seamless rolled rings, forged rings, forged flanges, round bars, discs and blanks, shafts and eccentric shafts, sleeves, bushings, hollow forgings and forged tubes, tube sheets, blocks, valve bodies and seat rings, gear blanks, spindles, nozzles and crankshafts. All forms are open-die forged or ring rolled to drawing.
How is NiCr16Al melted?
In an electric arc furnace with vacuum oxygen decarburisation, followed by electroslag remelting. The ESR stage refines the solidification structure, reduces segregation and lowers non-metallic inclusion content. That level of cleanliness is required for heavy forged sections to meet ultrasonic acceptance criteria.
What testing and certification comes with NiCr16Al forgings?
Every forging is ultrasonically tested to EN 10228-3, SEP 1921 or ASTM A388, to the acceptance class stated on the order. Certification is issued to EN 10204 3.1, or EN 10204 3.2 counter-signed by a third-party inspection body such as TUV, SGS, BV or Lloyd's Register. Chemical analysis, mechanical test results, heat treatment records and heat traceability are reported on the certificate. Dye penetrant and magnetic particle testing are available where the specification requires surface examination.
How does NiCr16Al compare with Inconel 600 and Nimonic 80A?
All three are nickel-based, but they are strengthened by different mechanisms. Inconel 600 (Ni 72% min, Cr 14 to 17%, Fe 6 to 10%) is a solid-solution alloy selected for corrosion resistance and formability, and it is relatively soft. Nimonic 80A (Cr 19 to 21%, with titanium and aluminium) is gamma-prime precipitation hardened for high-temperature strength. NiCr16Al has a chromium level close to Inconel 600 and carries an aluminium addition for alumina-scale oxidation resistance, and is supplied at a higher strength level than annealed Inconel 600.
Where a specification names a UNS number or an ASTM grade instead of the DIN short name, confirm the intended equivalent with us before ordering.
Can NiCr16Al forgings be welded and machined?
Machining follows normal practice for high-strength nickel alloys: rigid setups, sharp tooling, positive rake and low surface speed with sufficient feed to cut below the work-hardened layer. Welding aluminium-bearing nickel alloys requires more care than solid-solution grades, because age-hardening alloys can be susceptible to strain-age cracking in the heat-affected zone. If the part is to be welded, state this on the enquiry and send the joint detail and intended procedure so that the delivery condition can be set accordingly.
What is the minimum order quantity?
Jiangyin Jiangnan Metal accepts single-piece orders for NiCr16Al forgings, including one-off prototype and replacement parts made to drawing. There is no fixed tonnage minimum. The practical minimum is set by the melt and forging setup for the grade and is confirmed at quotation.
How do I get a price for a NiCr16Al forging?
Email the drawing or the finished dimensions to sales@steelforgepieces.com, or call +86-189-2135-9659. Include quantity, the specification and heat-treated condition required, machining allowance, and the testing and certification scope. We quote NiCr16Al enquiries within one working day, and work to customer drawings as well as to standard ring, flange and bar dimensions.
Request a quotation for NiCr16Al forgings
Send the drawing, or the finished dimensions. To quote without a second round of questions, we need:
- Drawing or finished dimensions, and the machining allowance to be left on
- Quantity, and whether this is a one-off or a repeat item
- Grade and specification, plus the delivered heat-treated condition
- Testing scope: UT class, mechanical tests, any surface NDT
- Certificate type: EN 10204 3.1 or 3.2, and the inspection body if 3.2
- Delivery destination port and the required date on site
Jiangyin Jiangnan Metal Co., Ltd., No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. Quotations within 1 working day.
Related nickel alloy forgings
Other grades forged into rings, flanges, bars and discs on the same equipment: