Super Austenitic Stainless Steel · 6% Molybdenum · Nickel-Iron-Chromium-Molybdenum
NAS 255NM / UNS N08926 / EN 1.4529 Forging Parts
ASTM B564
X1NiCrMoCu25-20-7
(Nippon Yakin)
1Cu-0.2N
25-6MO® · Cronifer® 1925 hMo
NAS 255NM is a 6% molybdenum super austenitic stainless steel containing nominally 25% nickel, 20% chromium, 6.5% molybdenum, 1% copper and 0.2% nitrogen, balance iron. This chemistry is registered as UNS N08926 and standardised in Europe as EN 1.4529 (X1NiCrMoCu25-20-7). The high molybdenum and nitrogen give it a pitting resistance equivalent number (PREN) of roughly 45, so it resists pitting and crevice corrosion in warm chloride environments (seawater, flue gas desulfurisation scrubbers, bleach plants, brine evaporators) at a level approaching nickel alloys, for a fraction of their cost. The 25% nickel makes it highly resistant to chloride stress corrosion cracking, and the copper addition extends its usefulness into sulfuric and phosphoric acid service.
Jiangyin Jiangnan Metal Co., Ltd., an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China, manufactures NAS 255NM in forged form to customer drawings: seamless rolled rings to 2,500 mm outside diameter, forged discs to 1,800 mm diameter, shafts to 8 m length, bars from Ø25 mm to Ø500 mm, and single pieces to 8,000 kg. Material is melted by EAF + AOD/VOD + ESR, supplied solution annealed and water quenched, and certified to EN 10204 3.1 as standard.
Where NAS 255NM sits on the pitting-resistance scale
Pitting Resistance Equivalent Number, PREN = %Cr + 3.3 × %Mo + 16 × %N. Typical mid-specification values. Higher is more resistant to chloride pitting.
NAS 255NM is not an age-hardening alloy, and some older supplier datasheets, including an earlier revision of this page, incorrectly described a "solution + ageing" treatment for it. Ageing this grade does not raise usable strength; it precipitates sigma, chi and Laves phases that strip molybdenum from the matrix and destroy the corrosion resistance the alloy is bought for. The only correct final condition is solution annealed 1100–1180 °C followed by a rapid quench. See heat treatment below.
Trademark notice. NAS® and NAS 255NM are designations of Nippon Yakin Kogyo Co., Ltd. Incoloy® and 25-6MO® are registered trademarks of the Special Metals Corporation group of companies. Cronifer® is a registered trademark of VDM Metals. 254 SMO® is a registered trademark of Outokumpu. AL-6XN® is a registered trademark of ATI Properties. Hastelloy® is a registered trademark of Haynes International, Inc. Material produced by those companies and sold under those brand names is theirs. Material produced by Jiangyin Jiangnan Metal Co., Ltd. is correctly described as UNS N08926 / EN 1.4529 / X1NiCrMoCu25-20-7, the same generic chemistry manufactured independently. We are not affiliated with, sponsored by, or endorsed by any of the trademark holders listed above.
What is NAS 255NM (UNS N08926)?
NAS 255NM is a super austenitic stainless steel: an austenitic grade alloyed far enough with molybdenum and nitrogen that it crosses out of the conventional stainless range and competes with nickel alloys on chloride corrosion. The dividing line the industry uses is roughly 6% molybdenum and a PREN above 40. NAS 255NM sits just over it, at 6.0–7.0% Mo and PREN 41–48.
Three alloying decisions explain everything the grade does:
- Molybdenum at 6–7% stabilises the passive film against chloride attack. This is the single largest contributor to pitting and crevice resistance, and it is why the grade costs roughly three times a 316L forging.
- Nitrogen at 0.15–0.25% does two jobs at once. It contributes to pitting resistance at 16 times the weight of chromium in the PREN formula, and it strengthens the austenite in solid solution, which is why the minimum proof strength is 296 MPa rather than the 170–220 MPa typical of 316L and 904L. Nitrogen also stabilises the austenite against sigma phase, partially offsetting the high molybdenum.
- Nickel at 24–26% holds the structure fully austenitic despite the high chromium and molybdenum, and pushes the alloy well clear of the 8–12% nickel window where austenitic stainless steels are most vulnerable to chloride stress corrosion cracking.
The 0.5–1.5% copper is a fourth, quieter addition. It does little for chloride pitting but markedly improves behaviour in reducing acids, particularly sulfuric and phosphoric. This is the main practical difference between NAS 255NM (UNS N08926) and AL-6XN (UNS N08367), which has near-identical Cr-Ni-Mo-N but no deliberate copper.
The trade-off you are buying
Everything that makes this alloy corrosion resistant also makes it harder to manufacture. High molybdenum narrows the hot-working window and raises flow stress, so forging is slower and takes more reheats than a standard austenitic. The same molybdenum makes the alloy strongly prone to sigma, chi and Laves phase precipitation between roughly 600 °C and 1000 °C, so every thermal cycle after the final forging blow (annealing, cooling, welding, any thought of stress relief) has to be planned around getting through that band quickly. And the work-hardening rate that comes with high nickel and nitrogen makes machining slow and tool-hungry.
None of these is a defect. They are the cost of the corrosion performance, and they are the reason a NAS 255NM forging should be bought from a shop that forges the grade regularly rather than from one treating it as a stainless steel with extra molybdenum.
NAS 255NM forgings: supplier quick facts
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory in Jiangyin, Jiangsu Province, China, producing NAS 255NM (UNS N08926 / EN 1.4529) forged rings, seamless rolled rings, flanges, shafts, discs, sleeves, bushings, tube sheets, valve bodies and bars to customer drawings.
| Manufacturer | Jiangyin Jiangnan Metal Co., Ltd. |
|---|---|
| Facility type | Open-die forging & radial-axial ring rolling |
| Address | No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China |
| Telephone | 0086-189-2135-9659 |
| sales@steelforgepieces.com | |
| Melting route | EAF + AOD/VOD + ESR |
| Delivery condition | Solution annealed 1100–1180 °C + rapid water quench |
| Max rolled ring OD | 2,500 mm |
| Max disc diameter | 1,800 mm |
| Max shaft length | 8,000 mm |
| Max single-piece weight | 8,000 kg |
| Bar diameter range | Ø25 – Ø500 mm |
| Certification | EN 10204 3.1 standard; 3.2 on request |
| Ultrasonic testing | EN 10228-3 · SEP 1921 · ASTM A388 |
| Corrosion testing | ASTM G48 Method A (CPT) · ASTM A262 Practice E · ASTM G28 |
| Typical lead time | 10–14 weeks |
| Quotation turnaround | Within 24 hours of drawing |
What Forged Products Are Available in NAS 255NM?
Jiangyin Jiangnan Metal produces NAS 255NM through three routes, selected by geometry and quantity. Open-die forging covers shafts, blocks, tube sheets and large discs, wherever single-piece size matters more than repeatability. Seamless ring rolling produces rings from 200 mm to 2,500 mm outside diameter and is the normal choice for flange blanks, valve seat rings, pump wear rings and vessel nozzle reinforcement. Near-net-shape forging is used where the die profile removes 30–50% of the rough machining. The saving matters more on this grade than on most, because NAS 255NM is expensive per kilogram and slow to cut.
One route-selection point is specific to super austenitics. A rolled ring with continuous circumferential grain flow outperforms a ring machined from plate in exactly the applications this alloy is bought for. Machining across the through-thickness direction of a plate exposes any residual banding or inclusion stringers on the sealing face, and those are the sites where crevice corrosion initiates. For seawater flanges, valve seats and gasket faces, specify the forged route and prohibit machined-from-plate substitution on the drawing.
- Seamless rolled rings
- Forged rings
- Forged flanges
- Forged round bars
- Forged flat bars & blocks
- Forged discs & blanks
- Forged shafts & spindles
- Forged sleeves & bushings
- Forged tube sheets
- Forged tubes & hollows
- Forged valve bodies & bonnets
- Forged nozzles
- Forged pump casings
- Near-net-shape parts
| Forged product | Size envelope | Route | Typical end use |
|---|---|---|---|
| Seamless rolled rings | 200 – 2,500 mm OD wall ≥ 30 mm · height ≤ 600 mm | Radial-axial ring rolling | Flange blanks, valve seat rings, pump wear rings, nozzle reinforcement |
| Forged flanges | ≤ 1,500 mm OD | Ring rolling / upset | Seawater piping, FGD absorber nozzles, bleach plant headers |
| Forged discs & blanks | ≤ 1,800 mm Ø | Open-die / upset | Valve discs, blind flanges, pump covers, closure plates |
| Forged shafts & spindles | ≤ 8,000 mm length | Open-die | Seawater and chemical pump shafts, agitator shafts, valve stems |
| Forged round bars | Ø25 – Ø500 mm | Open-die / cogged | Machining stock for valve trim, fasteners, fittings |
| Forged sleeves & bushings | Ø80 – Ø1,200 mm | Open-die + bore | Pump sleeves, shaft protection, seal housings |
| Forged tube sheets | ≤ 2,000 mm Ø | Open-die + machining | Seawater and titanium-tube heat exchangers, condensers, desalination units |
| Forged tubes & hollows | Ø80 – Ø1,000 mm | Open-die + pierce | Pressure-vessel nozzles, heavy-wall spools |
| Forged valve bodies & bonnets | ≤ 3,000 kg | Open-die / near-net | Ball, gate, globe, check and choke valves in chloride service |
| Forged blocks | ≤ 8,000 kg single piece | Open-die | Manifold blocks, subsea connector bodies, hydraulic bodies |
| Near-net-shape parts | Per customer drawing | Closed-die / near-net | Repeat-volume fittings, housings and brackets |
What Are the Equivalent Designations of NAS 255NM?
Engineers arrive at this chemistry through at least a dozen names, depending on the standards body, the producer and the decade the drawing was written. Every designation in the table below refers to the same nominal 25Ni-20Cr-6.5Mo-Cu-N super austenitic chemistry. Jiangyin Jiangnan Metal Co., Ltd. accepts purchase orders under all of them, supplying material certified to UNS N08926 / EN 1.4529 with the equivalents cross-listed on the certificate.
| Standard / body | Designation | Region & notes |
|---|---|---|
| UNS | N08926 | Unified Numbering System. The safest name to put on a purchase order |
| Werkstoff / EN number | 1.4529 | European material number |
| EN steel name | X1NiCrMoCu25-20-7 | Per EN 10088. The name encodes the nominal 25Ni-20Cr-7Mo composition |
| Producer designation (Japan) | NAS 255NM | Nippon Yakin Kogyo Co., Ltd. brand for the UNS N08926 chemistry |
| ASTM · forgings | ASTM B564 / ASME SB-564 | The specification to cite for forged rings, flanges, discs and shafts |
| ASTM · bar & wire | ASTM B649 | Ni-Fe-Cr-Mo-Cu-N low-carbon alloy bar |
| ASTM · plate, sheet, strip | ASTM B625 | Plate specification most often quoted alongside forgings |
| ASTM · seamless pipe & tube | ASTM B677 | Seamless product |
| ASTM · welded pipe & tube | ASTM B673 · B674 · B676 | Welded pipe, welded tube and UNS N08926 welded tube respectively |
| ASTM · flanges & fittings | ASTM B462 | Forged or rolled flanges, fittings and valve parts. Confirm the grade is listed in the revision in force at contract date |
| EN · bar, rod, section | EN 10088-3 | 1.4529 technical delivery conditions |
| EN · plate for pressure purposes | EN 10028-7 | 1.4529 flat products for pressure equipment |
| EN · tubes for pressure purposes | EN 10216-5 · EN 10217-7 | Seamless and welded pressure tube |
| Sour service | NACE MR0175 / ISO 15156-3 | Highly-alloyed austenitic stainless steel; supplied solution annealed. Confirm the environmental limits for your partial pressures |
| Pressure codes | ASME BPVC Section VIII · ASME B31.3 | Design allowables published to approximately 400 °C |
| Trade name (Special Metals) | Incoloy® 926 · 25-6MO® | Registered trademarks. We do not sell under these brands |
| Trade name (VDM Metals) | Cronifer® 1925 hMo | Registered trademark of VDM Metals |
| Common shop names | Alloy 926 · 25-6Mo · 6Mo · 1925 hMo · NAS255NM | Informal but widely used on drawings and RFQs |
| JIS | — none — | No dedicated JIS grade number carries this chemistry. Order against UNS N08926 or EN 1.4529 |
Two adjacent UNS numbers cause repeated confusion. N08925 and N08926 are closely related 6Mo grades, but N08926 carries the tighter nitrogen and carbon control that gives the higher PREN and proof strength. A drawing calling for "alloy 925" may also mean Incoloy 925 (N09925), an entirely different age-hardenable Ni-Fe-Cr alloy for sour oilfield service. If a drawing gives only a brand or a bare number, confirm the UNS designation before the order is placed. The three materials are not substitutable and the price differs by more than a factor of two.
What Is the Chemical Composition of NAS 255NM?
The composition below is the UNS N08926 / EN 1.4529 specification range, and is the range Jiangyin Jiangnan Metal Co., Ltd. melts to. Carbon is held to 0.020% maximum, a full order of magnitude below a standard 316, because chromium carbide precipitation at grain boundaries would sensitise the alloy and defeat the corrosion resistance. Sulfur is capped at 0.010% both for hot workability and because sulfide inclusions are classic pit-initiation sites.
| Element | Min | Max | Metallurgical role |
|---|---|---|---|
| Carbon (C) | — | 0.020 | Held very low to prevent chromium carbide precipitation and sensitisation. This is what the "L" behaviour of the grade depends on |
| Silicon (Si) | — | 0.50 | Deoxidiser. Excess silicon promotes sigma and chi phase formation |
| Manganese (Mn) | — | 2.00 | Deoxidiser and sulfur getter; increases nitrogen solubility in the melt |
| Phosphorus (P) | — | 0.030 | Impurity. Segregates to grain boundaries and causes hot shortness during forging |
| Sulfur (S) | — | 0.010 | Impurity, tightly capped. Sulfide stringers are preferential pit initiation sites and ruin hot workability |
| Nickel (Ni) | 24.0 | 26.0 | Stabilises the fully austenitic structure and delivers the high resistance to chloride stress corrosion cracking |
| Chromium (Cr) | 19.0 | 21.0 | Forms the passive film. First term in the PREN formula |
| Molybdenum (Mo) | 6.0 | 7.0 | The defining addition. Stabilises the passive film against chloride breakdown; contributes 3.3× its weight to PREN |
| Copper (Cu) | 0.5 | 1.5 | Improves resistance in reducing acids, especially sulfuric and phosphoric. The main chemical difference from AL-6XN |
| Nitrogen (N) | 0.15 | 0.25 | Contributes 16× its weight to PREN, raises proof strength in solid solution, and retards sigma phase formation |
| Iron (Fe) | Balance | Matrix. Typically 42–48%, which is why the grade is classed as a stainless steel rather than a nickel alloy | |
Our melting practice. Jiangyin Jiangnan Metal Co., Ltd. melts NAS 255NM by EAF + AOD or VOD, followed by ESR (electroslag remelting). Argon-oxygen or vacuum-oxygen decarburisation is what makes the 0.020% carbon ceiling achievable while holding nitrogen at target; the two move in opposite directions and the refining step has to control both. ESR then refines the inclusion population and produces the directionally solidified ingot needed for a clean forging in a grade this segregation-prone. Full ladle and product analyses, plus the calculated PREN, are reported on the EN 10204 certificate.
What Is the PREN of NAS 255NM?
Using the standard formula PREN = %Cr + 3.3 × %Mo + 16 × %N, NAS 255NM has a pitting resistance equivalent number between 41 and 48 depending on where the heat falls within the specification, with a typical production value of about 45. The spread is wide because the specification bands themselves are wide, and it matters: a heat at the bottom of the Cr, Mo and N ranges lands near 41, while one aimed at the top reaches 48. If your service is marginal, this difference is the whole argument.
| Heat position | Cr % | Mo % | N % | PREN | Comment |
|---|---|---|---|---|---|
| Specification minimum | 19.0 | 6.0 | 0.15 | 41.2 | Meets the grade, but only just clears the PREN 40 seawater threshold |
| Typical production heat | 20.0 | 6.5 | 0.20 | 44.7 | The value normally quoted for the grade |
| Aimed high | 20.5 | 6.8 | 0.22 | 46.4 | Achievable when specified at RFQ stage |
| Specification maximum | 21.0 | 7.0 | 0.25 | 48.1 | Upper theoretical limit of the grade |
| PREN = %Cr + 3.3 × %Mo + 16 × %N. Some references add a nitrogen coefficient of 30 for duplex grades or include a tungsten term (+1.65 × %W); those variants change the absolute numbers and must not be mixed within one comparison. | |||||
If your application is close to the pitting limit, put a minimum PREN on the purchase order. For example, "PREN ≥ 44, calculated from product analysis and stated on the MTC". Jiangyin Jiangnan Metal Co., Ltd. can aim the melt at the upper half of the range and certify the calculated value. Without that clause you get whatever the heat delivers, anywhere from 41 to 48, and both are legitimately "NAS 255NM".
What PREN does not tell you
PREN is a ranking index derived from laboratory pitting tests. It is genuinely useful for sorting alloys into tiers, and genuinely misleading if treated as a design limit. Three caveats apply:
- Crevice corrosion resistance is always lower than pitting resistance. A gasketed flange face, a tube-to-tubesheet joint or a deposit under biofouling creates a local environment far more aggressive than the bulk fluid. Critical crevice temperature typically runs 15–20 °C below critical pitting temperature for the same alloy.
- PREN ignores microstructure entirely. Two pieces with identical certificates behave very differently if one contains sigma phase from a slow quench. The formula assumes all the molybdenum is in solid solution, which is exactly what a correct solution anneal guarantees and a bad one destroys.
- PREN says nothing about acids, sour service or SCC. It addresses chloride pitting only. Sulfuric acid behaviour is governed largely by copper content, stress corrosion cracking by nickel, and sour service by the full ISO 15156 environmental envelope.
🧪 NAS 255NM PREN & CPT Calculator Exclusive
Type the chromium, molybdenum and nitrogen figures from your material certificate. The tool returns the calculated PREN, an estimated critical pitting temperature band, where the heat sits within the N08926 specification, and how it ranks against the common alternatives.
PREN is calculated as %Cr + 3.3 × %Mo + 16 × %N, with the optional tungsten variant %Cr + 3.3 × (%Mo + 0.5 × %W) + 16 × %N shown separately when a tungsten value is entered. The critical pitting temperature estimate is an indicative correlation against ASTM G48 Method A (6% ferric chloride) for solution-annealed material with a ground surface finish, and real CPT depends strongly on surface condition, test method and microstructure. Critical crevice temperature typically falls 15–20 °C below CPT. Use this for screening; for qualification, order the actual ASTM G48 test. Jiangyin Jiangnan Metal Co., Ltd. can add G48 Method A testing to the EN 10204 certificate.
How Corrosion Resistant Is NAS 255NM?
The alloy was designed as a replacement for 316L and 317L in exactly those services where they are pushed past their limit, and as a lower-cost alternative to nickel alloys and titanium where those are over-specified. The table below summarises behaviour by medium.
| Environment | Behaviour | Practical limit |
|---|---|---|
| Natural seawater | Resistant to pitting at ambient and moderately warm temperature; widely used for seawater cooling and desalination | Crevice geometry governs. Watch flange faces, gaskets and biofouling deposits |
| Chlorinated seawater | Chlorination raises the potential and sharply increases pitting risk | Evaluate carefully above ~30 °C; super duplex or Ni alloy may be required |
| Chloride stress corrosion cracking | Highly resistant thanks to 24–26% Ni. Survives tests that crack 316L within hours | Resistant to roughly 150 °C in neutral chlorides, against ~60 °C for 316L. Not immune |
| Sulfuric acid (H₂SO₄) | Good across a wide concentration range; the copper addition is what makes this work | Consult isocorrosion curves. Contamination with chlorides or oxidisers changes everything |
| Phosphoric acid (H₃PO₄) | Good, including wet-process acid containing fluorides and chlorides | Fluoride content is the limiting variable |
| Hydrochloric acid (HCl) | Limited. Only dilute, cool solutions | Move to alloy C-276 or C-22 for anything beyond dilute and ambient |
| Nitric and oxidising acids | Acceptable but not the alloy's strength; molybdenum does not help in oxidising acid | 310L, 304L or a nitric-grade stainless is usually more economical |
| Organic acids | Very good, including acetic, formic and mixtures with halides | Halide content and aeration govern |
| Bleach / chlorine dioxide (pulp & paper) | One of the grade's core applications. Resists ClO₂ bleach liquors | Established D-stage and washer duty |
| Flue gas desulfurisation liquors | Designed for it. Resists acidic chloride-bearing scrubber slurries | Chloride concentration in the recirculating liquor sets the ceiling |
| Sour service (H₂S) | Qualifies as a highly-alloyed austenitic stainless under NACE MR0175 / ISO 15156-3 in the solution annealed condition | Environmental limits on H₂S partial pressure, chloride and temperature apply. Verify against the standard for your case |
| Intergranular attack | Very resistant as supplied (0.020% C max plus solution annealing) | Only at risk if sensitised by bad thermal history. Test to ASTM A262 Practice E or G28 if in doubt |
In service, NAS 255NM rarely fails by general corrosion; the rate is negligible in nearly everything it is specified for. It fails by crevice corrosion under a gasket, a deposit or a poorly fitted joint, or at a weld made with matching filler metal. Both are design and fabrication problems rather than material problems, and both are avoidable: eliminate crevices where possible, choose gasket materials that do not trap electrolyte, and weld with over-alloyed nickel-base filler.
🌊 Chloride Service Checker Exclusive
Describe the service and the tool returns a screening verdict: whether NAS 255NM is comfortable, marginal or outside its envelope, and which grade to move to if it is.
Screening tool only. It applies published critical pitting and crevice temperature bands for the 6% molybdenum super austenitic family and adjusts them for crevice severity, oxidising potential and pH. Real materials selection also depends on flow velocity, dissolved oxygen, biological activity, galvanic couples, welding procedure, surface finish, intermittent operation and shutdown chemistry. Use this to shortlist, then qualify with a corrosion engineer and, where the case is marginal, with coupon or loop testing. For sour service, compliance must be established against NACE MR0175 / ISO 15156-3 for your specific partial pressures, chloride and temperature. Jiangyin Jiangnan Metal Co., Ltd. supplies the forged material and its certification; we do not perform materials selection for your process.
What Are the Mechanical Properties of NAS 255NM?
In the solution annealed condition NAS 255NM has a minimum tensile strength of 648 MPa (94 ksi), a minimum 0.2% proof strength of 296 MPa (43 ksi), minimum elongation of 35% and hardness not exceeding 86 HRB. Those minimums are well above than a conventional austenitic stainless. 316L requires only about 485 MPa tensile and 170 MPa proof, and the difference is the nitrogen, which strengthens the austenite in solid solution without any heat treatment.
| Property | Specified minimum | Typical production | Note |
|---|---|---|---|
| Tensile strength, Rm | ≥ 648 MPa (94 ksi) | 690 – 780 MPa (100 – 113 ksi) | Higher than 316L by roughly 35% |
| Proof strength, Rp0.2 | ≥ 296 MPa (43 ksi) | 320 – 400 MPa (46 – 58 ksi) | Nitrogen strengthening. Governs pressure-part wall thickness |
| Proof strength, Rp1.0 | ≥ 330 MPa (48 ksi) | 355 – 435 MPa | Reported where EN design rules require it |
| Elongation, A | ≥ 35% | 40 – 50% | Very ductile; forms and cold-bends readily |
| Hardness | ≤ 86 HRB | 75 – 85 HRB (≈ 140 – 175 HB) | A reading above 86 HRB signals cold work or a bad quench; investigate before acceptance |
| Impact toughness, Charpy V | Not usually specified | > 150 J at −196 °C | Fully austenitic, no ductile-to-brittle transition |
| Reduction of area | — | 55 – 70% | Typical |
| Fatigue limit (rotating bend, air) | — | ≈ 280 – 320 MPa | Indicative. Reduces substantially in corrosive media |
| Minimums follow the UNS N08926 / EN 1.4529 delivery requirements for solution annealed product. Section size affects results: values are taken from test coupons representative of the delivered heat and thickness. | |||
Strength at temperature
Like all austenitic stainless steels, NAS 255NM loses proof strength steadily with temperature while retaining ductility. The values below are indicative for design screening; use the code allowables for actual pressure design.
| Temperature | Rp0.2 minimum, indicative | Comment |
|---|---|---|
| 20 °C | 296 MPa | Specification minimum |
| 100 °C | ≈ 245 MPa | Typical of hot seawater and FGD service |
| 200 °C | ≈ 215 MPa | |
| 300 °C | ≈ 195 MPa | |
| 400 °C | ≈ 180 MPa | Practical code ceiling. Above this, microstructural stability rather than strength is the limit |
The alloy does not soften dangerously above 400 °C and it does not oxidise badly. The reason design codes stop there is sigma, chi and Laves precipitation. Sustained exposure above roughly 500 °C progressively removes molybdenum and chromium from solid solution into brittle intermetallics. The material embrittles and, critically, permanently loses the corrosion resistance you paid for. A part that has run hot cannot be restored by anything short of a full re-solution anneal and quench, which is rarely possible on installed equipment.
What Are the Physical Properties of NAS 255NM?
| Property | Metric | Imperial | Note |
|---|---|---|---|
| Density | 8.1 g/cm³ | 0.293 lb/in³ | Use for forging-weight calculation |
| Melting range | ≈ 1,320 – 1,400 °C | ≈ 2,410 – 2,550 °F | Solidus to liquidus |
| Modulus of elasticity, E | ≈ 195 GPa | ≈ 28.3 × 10⁶ psi | Typical annealed value |
| Mean CTE, 20 – 100 °C | ≈ 15.8 × 10⁻⁶ /°C | ≈ 8.8 × 10⁻⁶ /°F | Typical austenitic. Allow for it in tube-sheet and flange design |
| Mean CTE, 20 – 300 °C | ≈ 16.5 × 10⁻⁶ /°C | ≈ 9.2 × 10⁻⁶ /°F | Roughly 40% higher than carbon steel, a real issue in mixed-material assemblies |
| Thermal conductivity | ≈ 11.5 W/m·K | ≈ 80 BTU·in/ft²·h·°F | Low. Concentrates heat at the cutting edge during machining |
| Specific heat capacity | ≈ 450 J/kg·K | ≈ 0.11 BTU/lb·°F | Typical |
| Electrical resistivity | ≈ 1.0 µΩ·m | ≈ 600 Ω·circ mil/ft | Typical; high resistivity affects resistance welding parameters |
| Magnetic permeability | < 1.005 | — | Essentially non-magnetic, and stays that way, because the austenite is too stable to form strain-induced martensite |
| Crystal structure | Face-centred cubic, fully austenitic | No phase transformation on cooling. Not hardenable by heat treatment | |
| Poisson's ratio | ≈ 0.30 | — | Typical |
| Density and the fully austenitic structure are firmly established for this chemistry. Values marked "typical" or "≈" vary with heat, section and condition and should be treated as indicative for screening. Where any physical value is contractually important, state it on the purchase order and Jiangyin Jiangnan Metal Co., Ltd. will report the measured result on the certificate. | |||
How Is NAS 255NM Heat Treated?
NAS 255NM has exactly one heat treatment: solution annealing between 1100 °C and 1180 °C (2010–2155 °F), held roughly 30 minutes per 25 mm of section, followed by a rapid water quench. There is no ageing treatment, no hardening transformation, and no acceptable stress-relief cycle inside the precipitation range. Everything about the thermal processing of this grade exists to serve one goal: get all the molybdenum, chromium and nitrogen into solid solution, then get the part through the danger band fast enough that they stay there.
| Treatment | Temperature | Time | Cooling | Purpose |
|---|---|---|---|---|
| Solution anneal | 1,100 – 1,180 °C (2,010 – 2,155 °F) | ≈ 30 min per 25 mm | Rapid water quench | Dissolves carbides and intermetallics, restores full corrosion resistance and ductility |
| Hot forging | Start 1,150 – 1,200 °C Finish above 1,000 °C | Per section | Reheat rather than continue below 1,000 °C | Shaping. The finishing temperature limit is not optional on this grade |
| Post-weld | Full solution anneal where possible | Per section | Rapid quench | Restores the weld heat-affected zone. Where impossible, rely on over-alloyed filler instead |
| Stress relief | Not applicable; conventional 600 – 900 °C stress relief is prohibited | Would precipitate sigma and chi phase. If distortion is a concern, control it by machining sequence, not by thermal cycling | ||
| Ageing / precipitation hardening | Does not exist for this grade | The alloy has no strengthening precipitate. Ageing only damages it | ||
The 600–1000 °C danger band
Highly alloyed austenitics precipitate three families of intermetallic in this range: sigma (Fe-Cr-Mo), chi (Fe-Cr-Mo, richer in Mo) and Laves (Fe₂Mo). All three form preferentially at grain boundaries, all three are brittle, and all three pull molybdenum and chromium out of the surrounding matrix. The local depleted zone is what corrodes: a part that is 99% sound can pit at the boundary network within weeks in seawater.
Kinetics are fastest around 850–900 °C, where measurable sigma can appear in minutes in a 6% molybdenum grade. This is why:
- The quench from solution anneal must be water, not air, on anything but thin sections.
- Heavy sections need a quench arrangement that actually moves water. A large forging dropped into a still tank cools its core far more slowly than the surface, and the core is where sigma forms.
- Welding heat input must be kept low and interpass temperature below about 150 °C, so no part of the joint spends meaningful time in the band.
- Flame cutting, grinding and any local heating during fabrication need the same discipline.
- There is no such thing as a harmless "quick stress relief" on this grade.
C ≤ 0.020%, N to target
finish above 1,000 °C
never work below 1,000 °C
30 min per 25 mm
through 1,000→600 °C
heavy feed, no dwell
restore the passive film
G48 CPT, EN 10204 3.1/3.2
🔥 Solution Anneal Recipe Builder Exclusive
Enter the controlling section thickness and the tool returns the soak temperature, hold time, quench requirement and the cooling rate the quench has to beat through the sigma-formation band.
Hold time is calculated on the widely used basis of approximately 30 minutes per 25 mm of controlling section, with a 30-minute minimum, plus allowance for furnace recovery. Real practice depends on furnace load, charging temperature, thermocouple placement and the qualified procedure in force. This is a planning aid, not a qualified heat-treatment procedure. Jiangyin Jiangnan Metal Co., Ltd. runs solution annealing to a written procedure with calibrated furnace survey and supplies the time-temperature chart with the EN 10204 certificate.
NAS 255NM vs 254 SMO, AL-6XN, 904L, 2507 and Alloy 625
Materials selection in chloride service is a ladder, and the question is always which rung is the cheapest one that survives. The table below is the practical selection chart.
| Property | 316L | 904L | 254 SMO | NAS 255NM | AL-6XN | 2507 | Alloy 625 |
|---|---|---|---|---|---|---|---|
| UNS | S31603 | N08904 | S31254 | N08926 | N08367 | S32750 | N06625 |
| EN number | 1.4404 | 1.4539 | 1.4547 | 1.4529 | — | 1.4410 | 2.4856 |
| Structure | Austenitic | Austenitic | Super austenitic | Super austenitic | Super austenitic | Super duplex | Ni-base |
| Cr % | 17 | 20 | 20 | 20 | 21 | 25 | 21.5 |
| Ni % | 11 | 25 | 18 | 25 | 24 | 7 | 61 |
| Mo % | 2.5 | 4.5 | 6.1 | 6.5 | 6.5 | 4.0 | 9.0 |
| N % | — | — | 0.20 | 0.20 | 0.22 | 0.27 | — |
| Cu % | — | 1.5 | 0.7 | 1.0 | — | — | — |
| PREN | 24 | 35 | 43 | 45 | 46 | 43 | 51 |
| Rp0.2 min (MPa) | 170 | 220 | 300 | 296 | 310 | 550 | 415 |
| Cl⁻ SCC resistance | Poor (~60 °C) | Good | Very good | Very good | Very good | Very good | Excellent |
| Sulfuric acid | Poor | Very good (Cu) | Good | Very good (Cu) | Good | Moderate | Very good |
| Max temp for corrosion service | ~400 °C | ~400 °C | ~400 °C | ~400 °C | ~400 °C | ~250 °C | ~650 °C |
| Magnetic? | Slightly, when cold worked | No | No | No | No | Yes | No |
| Relative cost | 1.0 × | 2.2 × | 3.0 × | 3.0 × | 3.0 × | 2.4 × | 6.5 × |
| Choose it when… | Chlorides are low and the budget is tight | Sulfuric acid duty, moderate chlorides | Seawater duty, wide code acceptance | Seawater and acid duty; non-magnetic required | Highest PREN of the 6Mo trio; no acid duty | Strength matters and 250 °C is enough | Chlorides or acids beyond 6Mo capability |
| Nominal mid-range compositions used for comparison; each grade has its own specification band. Relative cost is indicative for comparable forged product at similar piece weight and moves with nickel and molybdenum prices. PREN calculated as %Cr + 3.3 × %Mo + 16 × %N. | |||||||
The comparison that matters most: the three 6Mo grades
254 SMO (S31254), NAS 255NM (N08926) and AL-6XN (N08367) sit within three PREN points of each other and are frequently treated as interchangeable. They are not, and the differences are worth knowing before you substitute.
- Nickel. NAS 255NM and AL-6XN carry 24–26% nickel; 254 SMO carries about 18%. That gives the first two a real margin in chloride stress corrosion cracking, and it is why they are formally classed as nickel alloys under some specifications (a UNS "N" number) while 254 SMO carries a stainless "S" number. On some projects that classification alone drives the choice.
- Copper. NAS 255NM has 0.5–1.5% Cu; AL-6XN has essentially none. In sulfuric and phosphoric acid the copper is worth having. In pure chloride service it makes little difference.
- Code and project acceptance. 254 SMO has the widest recognition in European pressure-equipment practice, AL-6XN in North American, and N08926 is well covered by both ASTM B564/B625/B649 and EN 1.4529. If a project specification names one, order that UNS number and do not substitute without written approval. Even though the metallurgy is nearly identical, an inspector will reject on the certificate.
🎯 6Mo Grade Selector Exclusive
Describe the duty and get a recommendation from the chloride-service ladder with the reasoning behind it.
Recommendations are based on published pitting resistance rankings, acid isocorrosion behaviour and typical code practice for the grades listed. They are a starting point for discussion, not a materials selection. Confirm with a corrosion engineer against your actual process chemistry, temperature profile, flow regime, shutdown conditions and applicable design code before purchase.
🔎 Multi-Standard Designation Lookup Exclusive
Type any name that appears on your drawing (NAS 255NM, N08926, 1.4529, Alloy 926, 25-6Mo, X1NiCrMoCu25-20-7, 254 SMO, AL-6XN, 904L) and see every equivalent designation at once.
All designations returned for a given grade refer to the same nominal chemistry, but specification bands differ slightly between standards bodies and a project inspector will check the certificate against the exact callout. Jiangyin Jiangnan Metal Co., Ltd. cross-lists every applicable equivalent designation on the EN 10204 material certificate.
How Do You Forge, Machine and Weld NAS 255NM?
Forging
NAS 255NM is hot worked from approximately 1,150–1,200 °C, with the finishing temperature held above 1,000 °C. That 1,000 °C floor is the single most important number in the process, and it is roughly 100 °C higher than the floor for a standard austenitic. Working below it does two things at once: the flow stress rises steeply and the piece can crack, and the deformation is happening inside the sigma-formation band, so the microstructure is being damaged even where the part survives.
Practical consequences on the shop floor:
- More reheats, smaller bites. The alloy takes roughly twice the forging load of 304 at the same temperature, and the usable window between the soak temperature and the 1,000 °C floor is narrow. Plan for frequent returns to the furnace rather than chasing the last few percent of reduction on a cooling piece.
- Do not overheat to compensate. Going above about 1,200 °C risks incipient melting at segregated interdendritic regions and coarsens the grain irreversibly.
- Reduction ratio of at least 4:1 from the ESR ingot to break down the as-cast structure and disperse the segregation this chemistry is prone to.
- Never air-cool a heavy section from forging heat and call it done. Every piece gets a full solution anneal and water quench after the final blow.
- Clean, neutral-to-slightly-reducing furnace atmosphere. Sulfur pick-up from fuel causes hot shortness at grain boundaries in high-nickel alloys.
Machining
Machining behaviour is the toughest of the common corrosion-resistant grades short of the nickel alloys: worse than 316L, comparable to or slightly worse than 904L. The alloy is gummy, work-hardens rapidly under a rubbing tool, has low thermal conductivity so heat stays at the cutting edge, and produces long stringy chips. Budget roughly 1.5 to 2 times the cycle time you would allow for 316L.
- Sharp, positive-rake coated carbide. Replace inserts at the first sign of edge rounding rather than running them out. A dull edge rubs, and rubbing work-hardens a layer the next pass has to cut through.
- Turning speeds of roughly 15–30 m/min with coated carbide; feed heavy and constant, 0.15–0.40 mm/rev.
- Never dwell. A tool that stops feeding while still in contact glazes the surface. This is the single most common cause of scrapped super austenitic parts.
- Rigid setups, minimum overhang, generous flood coolant delivered at the cut.
- Take a deep enough cut to get under the previously work-hardened layer. Light spring passes make things worse, not better.
- Drilling and tapping benefit from through-tool coolant and frequent peck retraction. Consider a slightly oversize tap drill on this grade.
Welding
Use an over-alloyed nickel-base filler, normally ERNiCrMo-3 (alloy 625) or ERNiCrMo-4 (C-276), not a matching filler. This is the rule that catches fabricators new to 6% molybdenum grades, and it is not optional.
The reason is solidification segregation. As a weld pool freezes, molybdenum partitions to the last liquid to solidify, leaving the dendrite cores depleted in molybdenum. In an as-welded matching deposit those depleted cores can sit 1.5–2% Mo below the nominal, which puts them below the pitting resistance of the parent plate. The weld then becomes the anode for the whole assembly and corrodes preferentially. Over-alloying the filler raises the depleted regions back to at least parent-metal resistance.
| Parameter | Practice |
|---|---|
| Processes | GTAW (TIG), GMAW (MIG), SMAW, plasma, laser, electron beam. GTAW preferred for root passes |
| Filler metal | ERNiCrMo-3 / AWS A5.14 (alloy 625) is the default. ERNiCrMo-4 (C-276) or ERNiCrMo-14 for the most severe chloride duty. Matching filler only if the completed joint will be fully solution annealed and quenched |
| Preheat | None. Parent metal above 15 °C and free of condensation |
| Heat input | Low — typically ≤ 1.5 kJ/mm. Stringer beads, avoid weaving |
| Interpass temperature | ≤ 150 °C, measured before each pass |
| Shielding & purging | Argon, or argon with a small helium addition. Argon back purge to below 0.5% residual oxygen on root passes |
| Post-weld heat treatment | None, unless a full solution anneal at 1100–1180 °C with rapid quench is possible. Conventional PWHT would precipitate sigma phase |
| Joint preparation | Machined or ground preparation. Wider included angle than carbon steel to reach the root; the weld pool is sluggish |
| Cleaning | Dedicated stainless tooling only. Grind out all start/stop craters |
| Post-weld finishing | Pickle and passivate to remove heat tint. Heat tint is a chromium-depleted oxide and is a preferred pitting site; brushing alone does not remove the depleted layer beneath it |
When joining NAS 255NM to carbon steel, 316L or duplex, use a nickel-base filler (ERNiCrMo-3) for the whole joint and watch the galvanic couple. NAS 255NM is cathodic to carbon steel and to 316L in seawater, so the less noble material corrodes at the joint. Insulate, coat the anodic side, or size the areas so the anode is not small relative to the cathode.
Where Is NAS 255NM Used?
Every application below shares one requirement: the part sits in warm, chloride-bearing or acidic fluid where a standard austenitic stainless would pit, and where a nickel alloy or titanium would work but cost two to five times as much.
| Industry | Typical forged components | Why NAS 255NM |
|---|---|---|
| Seawater handling & desalination | Pump casings, shafts, sleeves, impeller hubs, valve bodies and discs, forged flanges, tube sheets for MSF and RO plant | PREN ~45 resists chloride pitting in warm seawater; 25% Ni resists stress corrosion cracking in the brine heater |
| Flue gas desulfurisation | Absorber nozzles, spray-header flanges, quench-zone rings, forged bushings, damper shafts | Designed for acidic chloride scrubber liquor. One of the two original applications for the grade |
| Pulp & paper | Digester and washer shafts, bleach-plant valve bodies, forged discs, agitator components | Resists chlorine dioxide bleach liquor in the D-stage where 316L fails quickly |
| Oil & gas, offshore & subsea | Manifold blocks, subsea connector bodies, choke and valve components, produced-water equipment, forged flanges and nozzles | Sour-service capability under ISO 15156-3 plus seawater resistance in one material; non-magnetic |
| Chemical process | Reactor nozzles, agitator shafts, forged tube sheets, pump and valve parts, heat exchanger components | The copper addition extends usefulness into sulfuric and phosphoric acid duty |
| Salt & brine processing | Evaporator tube sheets, forged rings, pump and valve parts, crystalliser components | Concentrated hot brine is precisely the environment this alloy was alloyed for |
| Power generation | Condenser tube sheets, seawater cooling components, forged flanges and nozzles, feedwater heater parts | Once-through seawater cooling systems; cheaper than titanium tube sheets |
| Marine & shipbuilding | Ballast and firewater system valves, forged flanges, propeller shaft sleeves, scrubber components | Marine scrubber installations drove a large increase in demand for this grade |
| Food, brewing & pharmaceutical | Forged fittings, valve bodies, agitator shafts, vessel nozzles | Halide-bearing process fluids and aggressive CIP chemistry; low carbon avoids sensitisation at welds |
| Mining & hydrometallurgy | Autoclave internals, pump and valve parts, forged blocks, pipe fittings | Acidic chloride leach solutions at elevated temperature |
NAS 255NM Production Capability at Jiangyin Jiangnan Metal
Jiangyin Jiangnan Metal Co., Ltd. operates an open-die forging and ring-rolling plant in Jiangyin, Jiangsu Province, China, employing approximately 460 people including 9 senior engineers and 32 intermediate engineers. NAS 255NM is produced alongside the rest of our super austenitic and nickel-alloy range (254 SMO, AL-6XN, 904L, 654 SMO, Alloy 20, Inconel 625 and Hastelloy C-276) on equipment qualified for high-molybdenum grades.
| Stage | Equipment | Capability for NAS 255NM |
|---|---|---|
| Melting | EAF + AOD/VOD + ESR (partner mill, audited) | Carbon to ≤ 0.020% with nitrogen held on aim; ESR ingot for clean, low-segregation forging stock. PREN aimed to order |
| Forging (hammers) | 1 t · 3 t · 5 t · 9 t forging hammers | Bars, sleeves, small rings, blanks |
| Forging (press) | 4,500 – 5,000 t hydraulic press | Shafts to 8 m, blocks and discs to 8,000 kg single piece |
| Ring rolling | 3 m and 6 m radial-axial ring mills | Seamless rolled rings 200 – 2,500 mm OD, wall ≥ 30 mm |
| Heat treatment | Bogie-hearth furnaces with calibrated survey; agitated quench tank | Solution anneal 1,100 – 1,180 °C with ±10 °C uniformity, rapid water quench, charted |
| Surface treatment | Pickling and passivation line | Removal of scale and heat tint; restoration of the passive film |
| NDT (ultrasonic) | Ultrasonic flaw detection | EN 10228-3 · SEP 1921 · ASTM A388 |
| NDT (surface) | Liquid penetrant examination | EN ISO 3452. Note: magnetic particle inspection does not apply, because the alloy is non-magnetic |
| Lab (chemistry) | Optical emission spectrometer | Full elemental analysis with daily calibration; PREN calculated and reported |
| Lab (mechanical) | Universal testing machine, impact tester, hardness testers | Tensile, impact and hardness on coupons from the delivered heat |
| Lab (metallography) | Metallographic microscope | Grain size, inclusion rating, intermetallic phase check, macroetch for grain flow |
| Corrosion testing | Accredited subcontract laboratory | ASTM G48 Method A (CPT), ASTM A262 Practice E, ASTM G28 Method A/B, added to the certificate on request |
For assemblies where several NAS 255NM parts share one corrosive environment (a flange set, a valve body with matching trim, a tube sheet with its retaining rings), specify single heat on the purchase order. Mixing heats means mixing PREN values across a galvanic circuit, and the lowest-PREN piece becomes the anode for the whole assembly. There is no premium for single-heat supply on orders above roughly 500 kg.
⚖️ NAS 255NM Forging Weight Calculator Exclusive
Pick a shape and enter the finished dimensions to get the net weight at the NAS 255NM density of 8.1 g/cm³, plus an estimate of the rough forging weight you should quote against.
Uses the NAS 255NM density of 8.1 g/cm³ (0.293 lb/in³). The result is the net finished weight. The rough forging estimate adds a machining allowance of 30% for rings and discs and 25% for bars, blocks and sleeves. That is slightly more than a carbon steel forging would need, because super austenitics are usually machined with more generous stock to get under any surface layer affected by forging or scale. Real allowance depends on geometry, tolerance and surface-finish requirements. Maximum single-piece capability at Jiangyin Jiangnan Metal Co., Ltd. is 8,000 kg.
Standards, Testing and Certification
NAS 255NM orders at Jiangyin Jiangnan Metal Co., Ltd. are produced and certified against the specifications below. For forgings, the chemistry and product specification is normally ASTM B564 / ASME SB-564 or EN 10088-3, and the inspection-document type is normally EN 10204 3.1.
- UNS N08926
- EN 1.4529
- X1NiCrMoCu25-20-7
- ASTM B564 / ASME SB-564
- ASTM B649
- ASTM B625
- ASTM B677
- ASTM B462
- EN 10088-3
- EN 10028-7
- EN 10204 3.1
- EN 10204 3.2
- EN 10228-3 (UT)
- SEP 1921 (UT)
- ASTM A388 (UT)
- EN ISO 3452 (PT)
- ASTM G48 Method A (CPT)
- ASTM A262 Practice E
- ASTM G28
- NACE MR0175 / ISO 15156-3
- ASME BPVC Section VIII
- ASME B31.3
- ISO 9001:2015
What appears on the certificate
- Heat number, with full ladle and product chemical analysis
- Calculated PREN from the product analysis
- Melting route (EAF + AOD/VOD + ESR)
- Mechanical test results (tensile, 0.2% and 1.0% proof, elongation, hardness) on coupons from the delivered heat
- Solution annealing record: temperature, hold time, quench medium and the time-temperature chart
- Ultrasonic examination report to the ordered standard and acceptance class
- Liquid penetrant examination report where machined surfaces are involved
- Corrosion test results on request: ASTM G48 Method A critical pitting temperature, ASTM A262 Practice E or ASTM G28 intergranular attack
- Dimensional inspection report
- Cross-listed equivalent designations (NAS 255NM / UNS N08926 / EN 1.4529 / X1NiCrMoCu25-20-7)
- Statement of NACE MR0175 / ISO 15156-3 compliance where ordered
Quality gates and non-conformance handling
Every NAS 255NM order passes six mandatory hold points at which production cannot continue without QA sign-off: raw-material chemistry and PREN verification, forging temperature compliance (including the 1,000 °C finishing floor), post-forging ultrasonic examination, solution anneal chart and quench record approval, mechanical and corrosion test acceptance, and final NDE plus dimensional inspection. Customer-witnessed hold points can be added at no charge. Any out-of-specification finding raises a formal non-conformance report within 24 hours, with root-cause analysis inside five working days and the proposed disposition sent to the customer before any rework is carried out.
How to Specify a NAS 255NM Forging Order
NAS 255NM carries two specification decisions that most grades do not: the delivery condition has to be stated and protected, and the corrosion requirement has to be written down. Chemistry alone does not guarantee either. The steps below remove the ambiguity that causes most disputes on this grade.
Recommended drawing callout
| MATERIAL | NAS 255NM / UNS N08926 / EN 1.4529 (X1NiCrMoCu25-20-7) Forged per ASTM B564 / ASME SB-564 |
|---|---|
| CONDITION | Solution annealed 1100–1180 °C, rapid water quench. No ageing. No stress relief. No slow cool through 1000–600 °C. |
| CHEMISTRY | Per UNS N08926. PREN ≥ 44 calculated as Cr + 3.3Mo + 16N from product analysis, reported on MTC |
| CORROSION TEST | ASTM G48 Method A, 24 h at 50 °C — no pitting, weight loss ≤ 4.0 g/m² ASTM A262 Practice E — no fissures on bend |
| FORM | Seamless rolled ring, circumferential grain flow. Machined-from-plate substitution NOT permitted |
| NDE | UT per EN 10228-3, quality class 3 PT per EN ISO 3452 on all machined surfaces |
| SURFACE | Pickled and passivated. Free of heat tint and embedded iron |
| CERTIFICATION | EN 10204 3.1 mill certificate (3.2 with third-party witness where stated) Include solution anneal time-temperature chart |
| HEAT CONTROL | All pieces of this assembly from a SINGLE HEAT |
| MARKING | Heat number + grade + drawing number, vibro-etched or low-stress stamped on a non-functional surface. No chloride-bearing marking inks |
Top 10 Mistakes When Ordering NAS 255NM Forgings
- Specifying an ageing or stress-relief treatment. The grade has no ageing response. Any hold in the 600–1000 °C band precipitates sigma and chi phase, embrittles the part and permanently reduces corrosion resistance. This error appears on legacy datasheets and gets copied into purchase orders.
- Accepting a slow cool from the solution anneal. On a heavy forging the core cools far more slowly than the surface. Require a water quench, an agitated tank, and the time-temperature chart with the certificate.
- Ordering matching filler metal for welds. Molybdenum segregation leaves as-welded matching deposits below parent-metal pitting resistance. Specify ERNiCrMo-3 or ERNiCrMo-4 in the fabrication documents, not just in the welder's head.
- Treating the three 6Mo grades as interchangeable. N08926, S31254 and N08367 are metallurgically close but are separate UNS numbers with different code acceptance. If the project specification names one, an inspector will reject the others on the certificate regardless of PREN.
- Ordering the chemistry but not the PREN. "NAS 255NM" legitimately covers heats from PREN 41 to 48. If your service is marginal, put a minimum PREN on the order.
- Assuming the alloy is immune to chloride stress corrosion cracking. It is highly resistant, not immune. Hot concentrated chlorides with tensile stress and oxygen can still crack it.
- Ignoring crevices. The alloy almost never fails by general corrosion. It fails under gaskets, in tube-to-tubesheet joints and under deposits. Crevice corrosion resistance runs 15–20 °C below pitting resistance.
- Leaving heat tint on after welding or hot forming. Heat tint is a chromium-depleted oxide and a preferred pitting site. Specify pickling and passivation, and specify that brushing alone is not acceptable.
- Specifying magnetic particle inspection. The alloy is non-magnetic, so MPI will not work. Specify liquid penetrant examination instead. This appears on more drawings than it should.
- Using it in hot hydrochloric acid or heavily chlorinated hot seawater. Both are outside the envelope. Move to alloy C-276, C-22 or a super duplex solution and accept the cost, rather than buying the wrong material twice.
📝 NAS 255NM RFQ Text Generator Exclusive
Fill in what you know and the generator produces a complete NAS 255NM enquiry, including the anti-sigma condition clause and the PREN clause that most RFQs leave out, ready to copy into an email to sales@steelforgepieces.com.
Request a NAS 255NM Quotation
Send a drawing or a specification and we will respond within 24 hours with price, lead time and confirmation of the applicable standards. For seawater, FGD, bleach plant and sour service, state the medium, the chloride level and the maximum temperature. Those determine whether we aim the heat high on PREN and whether G48 testing should be built into the schedule.
Jiangyin Jiangnan Metal Co., Ltd. · Open-Die Forging Factory · Jiangyin, Jiangsu, China
📧 sales@steelforgepieces.com 📞 0086-189-2135-9659 💬 WhatsAppGlossary
- NAS 255NM
- Nippon Yakin Kogyo's designation for the 6% molybdenum super austenitic stainless steel registered as UNS N08926 and standardised in Europe as EN 1.4529. Nominally 25% Ni, 20% Cr, 6.5% Mo, 1% Cu, 0.2% N, balance iron.
- Super austenitic stainless steel
- A fully austenitic stainless steel with roughly 6% or more molybdenum and a deliberate nitrogen addition, giving a PREN above 40. The class sits between conventional austenitics such as 316L and nickel-base alloys such as 625.
- PREN
- Pitting Resistance Equivalent Number, calculated as %Cr + 3.3 × %Mo + 16 × %N. A ranking index for chloride pitting resistance, not a design limit.
- CPT
- Critical Pitting Temperature. The lowest temperature at which stable pitting occurs in a defined test solution, most commonly measured to ASTM G48 Method A in 6% ferric chloride.
- CCT
- Critical Crevice Temperature. The equivalent threshold for crevice attack, measured with an artificial crevice former. Typically falls 15–20 °C below the CPT of the same alloy, which is why crevices govern real service.
- Sigma phase
- A hard, brittle Fe-Cr-Mo intermetallic that precipitates at grain boundaries when highly alloyed stainless steels are held between roughly 600 °C and 1000 °C. It embrittles the alloy and strips molybdenum and chromium from the adjacent matrix, creating a depleted zone that corrodes preferentially.
- Chi phase
- A related Fe-Cr-Mo intermetallic, richer in molybdenum than sigma, that often precipitates first in 6% Mo grades and has the same practical consequences.
- Laves phase
- An Fe₂Mo-type intermetallic, another product of the same 600–1000 °C exposure band.
- Solution annealing
- Heating an austenitic alloy high enough to dissolve carbides and intermetallic phases (1100–1180 °C for NAS 255NM), then quenching fast enough to hold everything in solid solution at room temperature. The only correct final heat treatment for this grade.
- Sensitisation
- Precipitation of chromium carbides at grain boundaries, leaving chromium-depleted zones that corrode intergranularly. The 0.020% maximum carbon in NAS 255NM is what keeps it out of reach in normal fabrication.
- Over-alloyed filler metal
- A welding consumable richer in molybdenum and nickel than the parent metal, typically ERNiCrMo-3 (alloy 625) or ERNiCrMo-4 (C-276), used so that the segregated as-welded deposit is still at least as corrosion resistant as the base material.
- Heat tint
- The coloured oxide left on stainless surfaces by welding or hot work. It is chromium-depleted and is a preferred pitting site, so it must be removed by pickling or mechanical removal followed by passivation, not simply brushed.
- Chloride stress corrosion cracking (Cl-SCC)
- Cracking of a stressed austenitic alloy in hot chloride solution. Susceptibility peaks around 8–12% nickel, which is why the 24–26% nickel of NAS 255NM gives it a large margin over 304 and 316L.
- ESR
- Electroslag remelting. A secondary melting process that refines inclusion content and produces a directionally solidified ingot suited to forging segregation-prone chemistries.
- AOD / VOD
- Argon-oxygen decarburisation and vacuum-oxygen decarburisation. Secondary refining steps that bring carbon down to the 0.020% ceiling while holding nitrogen on aim.
- EN 10204 3.1 / 3.2
- Inspection document types. 3.1 is a mill certificate issued by the manufacturer's own independent inspection department; 3.2 is countersigned by an independent third party nominated by the purchaser.
- Seamless rolled ring
- A ring produced by piercing a forged billet and expanding it on a radial-axial ring mill, giving continuous circumferential grain flow and better integrity on sealing faces than a ring machined from plate.
Frequently Asked Questions: NAS 255NM / UNS N08926
What is NAS 255NM?
NAS 255NM is a 6% molybdenum super austenitic stainless steel containing nominally 25% nickel, 20% chromium, 6.5% molybdenum, 1% copper and 0.2% nitrogen, with the balance iron. It is the Nippon Yakin Kogyo designation for the chemistry registered as UNS N08926 and standardised in Europe as EN 1.4529 (X1NiCrMoCu25-20-7). Its pitting resistance equivalent number of approximately 45 gives resistance to pitting and crevice corrosion in warm chloride environments such as seawater, flue gas desulfurisation scrubbers and pulp bleach plants, approaching nickel-alloy performance at lower cost. Jiangyin Jiangnan Metal Co., Ltd. produces NAS 255NM in forged form: seamless rolled rings, flanges, shafts, discs, sleeves, bushings, tube sheets and bars.
Are NAS 255NM, UNS N08926, EN 1.4529, Alloy 926 and 25-6Mo the same material?
Yes. They all describe the same nominal 25Ni-20Cr-6.5Mo-Cu-N super austenitic chemistry. UNS N08926 is the generic Unified Numbering System designation and the safest name to put on a purchase order. EN 1.4529 / X1NiCrMoCu25-20-7 is the European designation. NAS 255NM is the Nippon Yakin Kogyo brand for the grade, and Incoloy® 926, 25-6MO® and Cronifer® 1925 hMo are trade names belonging to their respective producers. Jiangyin Jiangnan Metal Co., Ltd. supplies the generic grade correctly described as NAS 255NM / UNS N08926 / EN 1.4529 and is not affiliated with those trademark holders.
What is the chemical composition of NAS 255NM?
NAS 255NM (UNS N08926 / EN 1.4529) contains 24.0–26.0% nickel, 19.0–21.0% chromium, 6.0–7.0% molybdenum, 0.5–1.5% copper and 0.15–0.25% nitrogen, with maximum limits of 0.020% carbon, 0.50% silicon, 2.00% manganese, 0.030% phosphorus and 0.010% sulfur, balance iron. Jiangyin Jiangnan Metal Co., Ltd. melts the grade by EAF plus AOD or VOD followed by electroslag remelting, and reports the full ladle and product analysis on the EN 10204 3.1 or 3.2 certificate. See the full composition table with the metallurgical role of each element.
What is the PREN of NAS 255NM?
Using the standard formula PREN = %Cr + 3.3 × %Mo + 16 × %N, NAS 255NM (UNS N08926) has a pitting resistance equivalent number between 41 and 48 depending on where the heat falls within the specification, with a typical production value of about 45. For comparison, 316L is about 24, 904L about 35, 254 SMO about 43 and AL-6XN about 46. Jiangyin Jiangnan Metal Co., Ltd. can aim the melt at the upper half of the range and state the calculated PREN on the material certificate when the purchase order requires a minimum value. The PREN calculator above works this out from your own certificate figures.
What are the mechanical properties of NAS 255NM?
In the solution annealed condition NAS 255NM has a minimum tensile strength of 648 MPa (94 ksi), a minimum 0.2% proof strength of 296 MPa (43 ksi), minimum elongation of 35% and hardness not exceeding 86 HRB. Typical production values are higher: 690–780 MPa tensile, 320–400 MPa proof strength and 40–50% elongation. The alloy is fully austenitic, so it has no ductile-to-brittle transition and retains high impact toughness down to −196 °C. It cannot be hardened by heat treatment.
How is NAS 255NM heat treated?
NAS 255NM is solution annealed between 1100 °C and 1180 °C (2010–2155 °F), held roughly 30 minutes per 25 mm of section, then quenched rapidly in water. The quench must be fast enough to carry the section through the 1000–600 °C range before sigma, chi and Laves phases can precipitate, because those phases remove molybdenum and chromium from the matrix and destroy the corrosion resistance the alloy is bought for. There is no ageing or precipitation-hardening treatment for this grade, and conventional stress relief inside the 600–1000 °C band must not be applied.
Can NAS 255NM be age hardened or precipitation hardened?
No. NAS 255NM (UNS N08926) is a single-phase austenitic alloy with no hardening transformation and no strengthening precipitate. Holding it at ageing temperatures does not increase usable strength; it precipitates sigma, chi and Laves intermetallics at grain boundaries, which embrittles the material and sharply reduces pitting and crevice corrosion resistance. The only correct final heat treatment is solution annealing followed by a rapid quench. Strength can be raised only by cold work, which is rarely used because it reduces ductility and complicates fabrication. Older datasheets that describe a "solution plus ageing" treatment for this grade are in error.
What is the density of NAS 255NM?
The density of NAS 255NM (UNS N08926 / EN 1.4529) is approximately 8.1 g/cm³, equivalent to 0.293 lb/in³. Use this figure to convert a finished part volume into forging weight when preparing a request for quotation, and add roughly 20–35% for machining stock on the rough forging. The forging weight calculator on this page performs both steps.
What is the difference between NAS 255NM, 254 SMO and AL-6XN?
All three are 6% molybdenum super austenitic stainless steels with similar pitting resistance, but they are separate UNS grades and are not automatically interchangeable on a purchase order. NAS 255NM is UNS N08926 at nominally 25% Ni, 20% Cr, 6.5% Mo, 1% Cu and 0.2% N, with the copper addition improving resistance to sulfuric and phosphoric acid. 254 SMO is UNS S31254 at about 18% Ni, 20% Cr, 6.1% Mo, 0.7% Cu and 0.2% N, so its lower nickel makes it marginally less resistant to chloride stress corrosion cracking. AL-6XN is UNS N08367 at about 24% Ni, 21% Cr, 6.5% Mo and 0.22% N with no deliberate copper, giving a slightly higher PREN but less resistance in reducing acids. Where a drawing calls for one specifically, order that UNS number rather than substituting. An inspector will reject on the certificate even though the metallurgy is close.
What is the difference between NAS 255NM and 904L?
904L (UNS N08904) contains about 4.5% molybdenum and no deliberate nitrogen addition, giving a PREN of roughly 35. NAS 255NM (UNS N08926) contains 6–7% molybdenum plus 0.15–0.25% nitrogen, giving a PREN of about 45 and a critical pitting temperature typically 20–25 °C higher. The nitrogen also raises the minimum proof strength from about 220 MPa to 296 MPa, so a NAS 255NM pressure part can be thinner. 904L remains the cheaper choice in sulfuric acid duty at moderate chloride levels; NAS 255NM is specified when chlorides, temperature or crevice geometry take 904L past its pitting limit.
Is NAS 255NM suitable for seawater service?
Yes, within limits. With a PREN of about 45 and a critical pitting temperature typically in the range 50–60 °C by ASTM G48 Method A, NAS 255NM resists pitting in natural seawater at ambient and moderately elevated temperature, and is widely used for seawater cooling, desalination and offshore service. Two limits govern the design: crevice corrosion resistance is always lower than pitting resistance, so gasketed joints, flange faces and deposits under biofouling set the real service ceiling; and continuous chlorination raises the risk substantially. For chlorinated seawater above roughly 30 °C, or for tight crevices in warm seawater, a super duplex, alloy 625 or C-276 solution should be evaluated. The chloride service checker screens this.
Is NAS 255NM resistant to chloride stress corrosion cracking?
NAS 255NM is highly resistant but not immune. Its 24–26% nickel content places it far above the roughly 8–12% nickel range where austenitic stainless steels are most susceptible, and it typically survives standard boiling magnesium chloride and sodium chloride tests that crack 316L within hours. In practice it resists chloride stress corrosion cracking in neutral chloride service to around 150 °C, against roughly 60 °C for 316L. Highly concentrated chlorides combined with high temperature, tensile stress and oxygen can still cause cracking, so qualify the alloy against the specific environment rather than treating it as immune.
How is NAS 255NM welded?
NAS 255NM is welded by GTAW, GMAW, SMAW, plasma and electron beam processes using an over-alloyed nickel-base filler, normally ERNiCrMo-3 (alloy 625) or ERNiCrMo-4 (C-276). Matching filler is avoided because molybdenum segregates to dendrite cores during solidification and leaves interdendritic regions depleted, so an as-welded matching deposit corrodes preferentially. No preheat is required and no post-weld heat treatment should be applied unless a full solution anneal and quench is possible. Keep heat input low, interpass temperature below about 150 °C, use argon back purging on root passes, and pickle and passivate afterwards to remove heat tint.
What forged products are available in NAS 255NM?
Jiangyin Jiangnan Metal Co., Ltd. produces NAS 255NM (UNS N08926 / EN 1.4529) as open-die forgings, seamless rolled rings, forged flanges, forged round and flat bars, forged discs and blanks, forged shafts and spindles, forged sleeves and bushings, forged tube sheets, forged tubes and hollows, forged valve bodies and valve components, and near-net-shape parts to customer drawings. Seamless rolled rings are available from 200 mm to 2,500 mm outside diameter, discs to 1,800 mm diameter, shafts to 8 m length, bars from 25 mm to 500 mm diameter, and single-piece weights to 8,000 kg.
Who manufactures NAS 255NM forged rings and flanges?
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China, that manufactures NAS 255NM (UNS N08926 / EN 1.4529) forged rings, seamless rolled rings, flanges, shafts, discs, sleeves, tube sheets and bars to customer drawings. The factory operates 1, 3, 5 and 9 tonne forging hammers, a 4,500–5,000 tonne hydraulic press, and 3 m and 6 m radial-axial ring rolling mills, and supplies EN 10204 3.1 certification as standard with 3.2 third-party witness on request. Contact: +86-189-2135-9659, sales@steelforgepieces.com.
What certification is supplied with NAS 255NM forgings?
EN 10204 3.1 mill certification is supplied as standard, listing the heat number, full ladle and product chemical analysis, calculated PREN, mechanical test results, solution annealing temperature and quench record, ultrasonic examination report and dimensional inspection. EN 10204 3.2 certification with third-party witness through Lloyd's Register, DNV, Bureau Veritas, ABS, SGS or TÜV is available on request. Corrosion testing to ASTM G48 Method A for critical pitting temperature and to ASTM A262 Practice E or ASTM G28 for intergranular attack can be added to the certificate, and is recommended for seawater, bleach plant and flue gas desulfurisation service.
What is the maximum service temperature of NAS 255NM?
NAS 255NM is normally used between −196 °C and about 400 °C. The upper limit is not set by oxidation or by strength but by microstructural stability: prolonged exposure above roughly 500 °C precipitates sigma, chi and Laves phases that embrittle the alloy and strip molybdenum from the matrix, permanently reducing corrosion resistance. Most pressure-vessel codes therefore limit design temperature for this grade to about 400 °C. At the cold end the alloy is fully austenitic with no ductile-to-brittle transition and is used for cryogenic service to liquid nitrogen temperature.
Is NAS 255NM magnetic?
No. In the solution annealed condition NAS 255NM (UNS N08926) is fully austenitic and essentially non-magnetic, with a relative magnetic permeability typically below 1.005. Its high nickel and nitrogen content makes the austenite very stable, so unlike 304 it does not form significant strain-induced martensite during cold work or machining and remains non-magnetic in service. This makes the grade suitable where low magnetic permeability is specified, for example in instrumentation and certain subsea and downhole equipment. One practical consequence: magnetic particle inspection cannot be used on this alloy; specify liquid penetrant examination instead.
What is the lead time for NAS 255NM forgings?
Standard NAS 255NM forgings in the solution annealed condition typically ship 10–14 weeks from order confirmation, which is longer than carbon or low-alloy steel because the raw material is melted to order and the grade forges slowly. Large single pieces above 3 tonnes, orders requiring ASTM G48 corrosion testing, and orders requiring EN 10204 3.2 third-party witnessed inspection extend to 14–18 weeks. Quotation is issued within 24 hours of receiving a drawing or specification at sales@steelforgepieces.com.
Technical References
Chemistry, corrosion, physical-property and heat-treatment data on this page are drawn from the published standards and engineering references below. Test results reported on our material certificates are independent and traceable to calibrated laboratory equipment.
- ASTM B564, Standard Specification for Nickel Alloy Forgings, ASTM International, West Conshohocken, PA.
- ASTM B649, Standard Specification for Ni-Fe-Cr-Mo-Cu-N Low-Carbon Alloys Bar and Wire, ASTM International.
- ASTM B625, Standard Specification for UNS N08925, UNS N08354, UNS N08926 and related alloy Plate, Sheet and Strip, ASTM International.
- ASTM B677, Standard Specification for Seamless Pipe and Tube, and ASTM B673 / B674 / B676 for welded product, ASTM International.
- ASTM B462, Standard Specification for Forged or Rolled Alloy Pipe Flanges, Forged Fittings, and Valves and Parts, ASTM International.
- EN 10088-3, Stainless steels — Technical delivery conditions for semi-finished products, bars, rods, wire, sections and bright products, CEN, Brussels.
- EN 10028-7, Flat products made of steels for pressure purposes — Part 7: Stainless steels, CEN.
- EN 10204:2004, Metallic products — Types of inspection documents, CEN, Brussels.
- EN 10228-3, Non-destructive testing of steel forgings — Part 3: Ultrasonic testing, CEN.
- SEP 1921, Ultrasonic testing of steel forgings, Stahl-Eisen-Prüfblatt.
- ASTM A388, Standard Practice for Ultrasonic Examination of Steel Forgings, ASTM International.
- ASTM G48, Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride Solution, ASTM International.
- ASTM G150, Standard Test Method for Electrochemical Critical Pitting Temperature Testing of Stainless Steels and Related Alloys, ASTM International.
- ASTM A262, Standard Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels, ASTM International.
- ASTM G28, Standard Test Methods for Detecting Susceptibility to Intergranular Corrosion in Wrought, Nickel-Rich, Chromium-Bearing Alloys, ASTM International.
- NACE MR0175 / ISO 15156-3, Petroleum and natural gas industries — Materials for use in H₂S-containing environments in oil and gas production — Part 3: Cracking-resistant CRAs and other alloys.
- ASME Boiler and Pressure Vessel Code, Section II Part B and Section VIII Division 1; ASME B31.3 Process Piping, The American Society of Mechanical Engineers.
- ASM Handbook, Volume 13B: Corrosion: Materials, ASM International, sections on austenitic and highly alloyed stainless steels.
- ASM Specialty Handbook: Stainless Steels, J.R. Davis (ed.), ASM International.
- Sedriks, A.J., Corrosion of Stainless Steels, 2nd edition, Wiley-Interscience. Standard reference for PREN, pitting and crevice behaviour.
- Nippon Yakin Kogyo Co., Ltd., published product data for NAS 255NM (UNS N08926 equivalent).
- ISO 9001:2015, Quality management systems — Requirements.
Standards cited are the revisions known to us at the time of the last page review. For procurement, always reference the revision in force at the contract date. All trademarks referenced belong to their respective owners.
Related Grades and Forged Products
- 254 SMO / S31254
- AL-6XN / N08367
- 904L / N08904
- 654 SMO / S32654
- Alloy 20 / N08020
- Incoloy 926
- Incoloy 825
- Inconel 625
- Hastelloy C-276
- Hastelloy C-22
- Incoloy 800HT
- Incoloy 800H
- Forged & rolled rings
- Forged disks
- Forged tubes
- Forged spindles
- Forged nozzles
- Open die forgings
Cite this page
This datasheet is maintained by the metallurgical engineering team at Jiangyin Jiangnan Metal Co., Ltd. and is free to quote, reference or link to. If you use the data in a specification, report, article or AI-generated answer, please attribute it as follows.
Jiangyin Jiangnan Metal Co., Ltd. (2026). NAS 255NM / UNS N08926 / EN 1.4529 Forging Parts: Technical Datasheet and Manufacturing Guide. Jiangyin, Jiangsu, China. Retrieved from https://www.steelforgepieces.com/Nickel-Alloy/NAS-255NM.html. Last updated 21 August 2026.
Source of record: Jiangyin Jiangnan Metal Co., Ltd., open-die forging factory, No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China · +86-189-2135-9659 · sales@steelforgepieces.com · www.steelforgepieces.com
