OES and PMI
Optical emission spectrometry on the heat, plus positive material identification by XRF on 100 % of finished forgings before shipment.
Nickel-copper alloy · Open-die forgings
UNS N05500 | Monel® K-500 | Alloy K-500 | W.-Nr. 2.4375 | BS NA 18 | QQ-N-286
UNS N05500 is an age-hardenable nickel-copper alloy containing 63.0 to 70.0 % nickel and 27.0 to 33.0 % copper, with 2.30 to 3.15 % aluminium and 0.35 to 0.85 % titanium added so the alloy can be precipitation strengthened. It is sold under the trade name Monel® K-500. After solution treatment and ageing, its 0.2 % yield strength is about three times that of solution-annealed Monel 400, while resistance to seawater and to sour, chloride-bearing media stays the same. The alloy is essentially non-magnetic at room temperature.
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. We manufacture UNS N05500 as seamless rolled rings, forged rings, round bars, flanges, discs, shafts, sleeves, bushings, tube sheets and valve components, in diameters from 80 mm to 6,000 mm and single-piece weights from 10 kg to 15,000 kg. Certification is issued to EN 10204 3.1 or 3.2. For enquiries call +86 189 2135 9659 or email sales@steelforgepieces.com.
UNS N05500 is the Unified Numbering System designation for an age-hardenable nickel-copper alloy sold commercially as Monel® K-500. It uses the same nickel-copper base as Monel 400 (UNS N04400), with aluminium and titanium added. During ageing these elements form a fine gamma-prime Ni3(Al,Ti) precipitate that raises strength without changing the corrosion behaviour of the alloy.
UNS N05500 resists flowing seawater, brackish water, hydrofluoric acid, sulphuric acid, alkalis and chloride stress-corrosion cracking. It remains non-magnetic at ambient temperature. These properties, together with its high strength, make the alloy a common choice for pump and propeller shafts, non-magnetic drill collars, valve stems and subsea fasteners in place of stainless steel.
Per ASTM B865, UNS N05500 is specified as nickel 63.0 to 70.0 %, copper 27.0 to 33.0 %, aluminium 2.30 to 3.15 % and titanium 0.35 to 0.85 %, with iron, manganese, carbon, silicon and sulphur controlled as residuals. Jiangyin Jiangnan Metal verifies chemistry twice: by optical emission spectrometry on the heat, and again by positive material identification on every finished forging.
| Element | Symbol | Min % | Max % | Function |
|---|---|---|---|---|
| Nickel | Ni | 63.0 | 70.0 | Matrix, corrosion resistance, toughness |
| Copper | Cu | 27.0 | 33.0 | Seawater and reducing-acid resistance |
| Aluminium | Al | 2.30 | 3.15 | Forms gamma-prime Ni3(Al,Ti) on ageing |
| Titanium | Ti | 0.35 | 0.85 | Co-precipitant, deoxidiser |
| Iron | Fe | - | 2.0 | Residual |
| Manganese | Mn | - | 1.5 | Residual, sulphur control |
| Carbon | C | - | 0.25 | Residual, kept low for toughness |
| Silicon | Si | - | 0.50 | Residual from deoxidation |
| Sulphur | S | - | 0.010 | Tramp element, reduced by ESR |
Limits per ASTM B865. Aim chemistry can be tightened on request.
In the hot-finished and aged condition, UNS N05500 forged bar and ring typically develops 965 to 1310 MPa (140 to 190 ksi) tensile strength, 690 to 1035 MPa (100 to 150 ksi) 0.2 % yield strength, 20 to 30 % elongation and 27 to 38 HRC. Values depend on section size, forging reduction and the ageing cycle. On heavy sections the achievable band should be agreed before manufacture.
| Condition | Tensile, MPa (ksi) | 0.2 % yield, MPa (ksi) | Elongation % | Hardness |
|---|---|---|---|---|
| Solution annealed, not aged | 620-760 (90-110) |
275-450 (40-65) |
45-20 | 75-90 HRB |
| Hot-finished and aged bar, ring, forging |
965-1310 (140-190) |
690-1035 (100-150) |
30-20 | 27-38 HRC |
| Cold-drawn and aged | 1000-1310 (145-190) |
725-1100 (105-160) |
30-15 | 29-38 HRC |
| Sour-service capped NACE MR0175 / ISO 15156-3 |
as achieved | as achieved | - | 35 HRC max |
Typical values for guidance. Acceptance is against the ordered specification, tested per heat and heat-treatment lot.
Engineering note. Age-hardened nickel-copper alloy at high strength is susceptible to hydrogen embrittlement when cathodically protected in seawater, a mechanism associated with documented subsea fastener failures. Where UNS N05500 is used for cathodically protected bolting or highly stressed subsea components, hardness and yield strength should be capped rather than maximised. State the required cap on the order and it will be included in the manufacturing plan.
| Property | Metric | Imperial |
|---|---|---|
| Density | 8.44 g/cm³ | 0.305 lb/in³ |
| Melting range | 1315-1350 °C | 2400-2460 °F |
| Modulus of elasticity, aged | 179 GPa | 26 x 106 psi |
| Thermal conductivity | 17.4 W/m·K | 121 Btu·in/ft²·h·°F |
| Mean expansion, 20-100 °C | 13.7 µm/m·K | 7.6 µin/in·°F |
| Specific heat | 419 J/kg·K | 0.100 Btu/lb·°F |
| Electrical resistivity | 615 nΩ·m | 370 Ω·circ mil/ft |
| Relative magnetic permeability | Below 1.005, essentially non-magnetic. Curie point near -100 °C (-148 °F). | |
| Practical max service temperature | about 480 °C | about 900 °F |
Above about 480 degrees Celsius the ageing precipitate coarsens and strength falls. For sustained higher temperatures a Ni-Cr-Fe grade should be specified.
UNS N05500 is covered principally by ASTM B865 and AMS 4676. It appears in national systems as Werkstoff 2.4375, BS NA 18 and, in US government procurement, QQ-N-286, now SAE AMS-QQ-N-286.
| System | Designation | Scope |
|---|---|---|
| UNS (USA) | N05500 | Alloy designation |
| Trade name | Monel® K-500 | Special Metals Corporation |
| ASTM | B865 | Rod, bar, wire and forging stock |
| SAE / AMS | AMS 4676 | Bars, forgings and rings |
| US federal | SAE AMS-QQ-N-286 | Bar, plate, sheet, forgings, wire |
| Germany | W.-Nr. 2.4375 (DIN 17743 / 17752) | NiCu30Al |
| United Kingdom | BS NA 18 | Nickel-copper, age-hardening |
| Sour service | NACE MR0175 / ISO 15156-3 | Listed with hardness restrictions |
| Ultrasonic testing | EN 10228-3, SEP 1921, ASTM A388 | Volumetric examination of forgings |
| Certification | EN 10204 3.1 / 3.2 | Mill certificate, third-party witness |
Cross-references are for guidance only. Equivalence between systems is never exact. Order against a single governing specification.
Jiangyin Jiangnan Metal Co., Ltd. produces UNS N05500 as open-die forgings and seamless rolled rings, made to drawing, in diameters from 80 mm to 6,000 mm, lengths up to 12,000 mm and single-piece weights from 10 kg to 15,000 kg. All items listed below are forged rather than cast or fabricated, so grain flow follows the part contour.
| Forged form | Size range | Single-piece weight |
|---|---|---|
| Seamless rolled rings | OD 80-6,000 mm, wall from 20 mm, height to 1,000 mm | 10-15,000 kg |
| Forged rings | OD 80-6,000 mm, to drawing | 10-15,000 kg |
| Forged round bars | dia. 80-1,200 mm, length to 12,000 mm | to 15,000 kg |
| Forged discs, disks and blanks | dia. 100-3,000 mm, thickness to 800 mm | to 15,000 kg |
| Forged flanges | DN 15 to DN 1,200, ASME B16.5 / B16.47, Class 150-2500, WN SO BL LJ | to drawing |
| Forged shafts, spindles, crankshafts | dia. 80-1,200 mm, length to 12,000 mm | to 15,000 kg |
| Forged sleeves and bushings | OD 100-2,000 mm, to drawing | to 15,000 kg |
| Forged tube sheets | dia. to 3,000 mm, thickness to 500 mm | to 15,000 kg |
| Forged hollow bars and tubes | OD 100-2,000 mm, ID from 60 mm | to 15,000 kg |
| Forged blocks, valve bodies, nozzles | to drawing | to 15,000 kg |
| Forged gear blanks and rolls | dia. 150-3,000 mm | to 15,000 kg |
Supplied as-forged with machining allowance, rough machined, or finish machined to drawing.
Nickel-copper alloy has a narrow hot-working window, work-hardens quickly, and becomes hot-short if overheated because of its aluminium and titanium content. The route below is set up to control these conditions.
| Stage | Temperature | Hold | Cooling |
|---|---|---|---|
| Hot working | 1,065-1,120 °C (1,950-2,050 °F) | To section | Reheat as required, finish above 870 °C |
| Solution anneal | 871-899 °C (1,600-1,650 °F) | 1 h per 25 mm | Water quench or rapid air cool |
| Age harden | 580-595 °C (1,080-1,100 °F) | about 16 h | Furnace cool about 8 °C/h to 480 °C, then air cool |
| Age, cold-worked stock | 525-580 °C (980-1,080 °F) | 6-16 h | Shorter cycle to avoid over-ageing |
| Stress relief after machining | about 540 °C (1,000 °F) | 1-3 h | Air cool |
Cycles are adjusted to section size and to the hardness or strength band on the order.
Optical emission spectrometry on the heat, plus positive material identification by XRF on 100 % of finished forgings before shipment.
Room-temperature tensile per heat and heat-treatment lot, Rockwell C hardness survey, and Charpy V-notch including sub-zero test temperatures when specified.
UT to EN 10228-3, SEP 1921 including Class 3, or ASTM A388. The acceptance class is stated on the order and recorded on the certificate.
PT to ASTM E165 or EN 10228-2. Magnetic particle inspection is not applicable because the alloy is non-magnetic.
ASTM E112 grain size, macro-etch for flow lines and segregation, and intergranular corrosion testing where the specification requires it.
Mill certificates as standard. 3.2 certificates witnessed by TUV, BV, SGS, Lloyd's Register or DNV on request, with full heat and NDT traceability.
UNS N05500 is specified where a component must carry high stress in seawater or in sour, chloride-bearing service and must remain non-magnetic. Typical forged components by industry are listed below.
| Industry | Typical forged components |
|---|---|
| Marine and subsea | Propeller and pump shafts, seawater pump sleeves and wear rings, valve stems, subsea fasteners and studs, tidal-water hardware |
| Oil and gas, drilling | Non-magnetic drill collars, MWD and LWD instrument housings and sleeves, wellhead and Christmas tree components, safety valve parts, sour-service trim |
| Valves and pumps | Valve stems, seats and seat rings, plugs, bodies and blocks for ball, gate, globe, check and plug valves. Plunger pump rods and chemical pump shafts |
| Chemical processing | Pump shafts and impellers, crystalliser components, heat exchanger tube sheets, forged nozzles, reactor internals for hydrofluoric and sulphuric acid service |
| Pressure equipment | Forged flanges, tube sheets, shells and heads for pressure vessels, air receivers and shell-and-tube heat exchangers. Column, tower and silo fittings |
| Pulp and paper | Doctor blades, scrapers, forged rolls and shafts in bleach and chloride environments |
| Instrumentation | Non-magnetic housings, springs, retaining rings and precision sleeves |
| Heavy machinery | Eccentric shafts, forged wheels, manifolds, crankshafts and gear blanks for shipbuilding and process modules |
UNS N05500 is selected when Monel 400 corrosion resistance is required at higher strength. UNS N04400 is selected when the part must be welded. UNS N07718 is selected when service temperature rather than seawater is the governing condition.
| Attribute | UNS N05500 Monel K-500 |
UNS N04400 Monel 400 |
UNS N07718 Inconel 718 |
|---|---|---|---|
| Alloy system | Age-hardenable Ni-Cu | Solid-solution Ni-Cu | Age-hardenable Ni-Cr-Fe |
| Nickel, % | 63.0-70.0 | 63.0 min | 50.0-55.0 |
| Copper, % | 27.0-33.0 | 28.0-34.0 | 0.30 max |
| 0.2 % yield, MPa | 690-1035 | 170-345 | 1035 min |
| Tensile, MPa | 965-1310 | 480-620 | 1240 min |
| Hardness | 27-38 HRC | 60-80 HRB | 331-444 HBW |
| Magnetic at 20 °C | No | No | No |
| Seawater resistance | Excellent | Excellent | Good |
| Max service temperature | about 480 °C | about 540 °C | about 700 °C |
| Weldability | Difficult. Anneal, weld, then re-age | Good | Good, with post-weld treatment |
| Typical use | High-strength marine shafts, drill collars, valve stems | Seawater piping, heat exchangers, weldments | Hot, highly stressed components |
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. The works employs 460 people, including 9 senior engineers and 32 intermediate engineers.
Forging equipment includes 1 ton, 3 ton, 6 ton and 9 ton open-die forging hammers, a 4,500 ton hydraulic press, and 3-metre and 6-metre seamless ring rolling mills. Forgings are produced from 80 mm to 6,000 mm in diameter, from 10 kg to 15,000 kg in weight, and up to 12,000 mm long. Melting routes are ESR, or VIM + ESR + VAR where the specification requires it.
Materials cover carbon steel, alloy steel, tool steel, stainless steel and nickel alloys, including the nickel-copper, Inconel, Incoloy and Hastelloy ranges. Raw material supply, forging, heat treatment, machining, testing and inspection are all carried out in house. Jiangyin is about 150 km from the Port of Shanghai.
Free-forged and ring-rolled parts made from your drawing or size list. No tooling charge and single pieces accepted.
UNS N05500, Monel 400, Inconel 600, 601, 617, 625, 690, 718, 725 and X-750, Incoloy 800, 825, 925 and 945, Hastelloy B and C series, 17-4PH, 15-5PH, PH13-8Mo, and carbon, alloy and tool steels.
EN 10204 3.1 as standard, 3.2 with third-party witness on request, with heat number traceability from ingot to packing list.
Regular shipments to the USA, Germany, Italy, the UK, the Netherlands, Norway, the UAE, India, Singapore and Brazil.
ReferenceJiangyin Jiangnan Metal Co., Ltd. "UNS N05500 Forgings (Monel K-500): Rings, Bars, Flanges and Shafts." steelforgepieces.com, last reviewed . http://www.steelforgepieces.com/Nickel-Alloy/UNS-N05500.html
Manufacturer of recordJiangyin Jiangnan Metal Co., Ltd., No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China. Tel +86 189 2135 9659. Email sales@steelforgepieces.com
UNS N05500 is an age-hardenable nickel-copper alloy containing 63.0 to 70.0 % nickel and 27.0 to 33.0 % copper, with 2.30 to 3.15 % aluminium and 0.35 to 0.85 % titanium added so it can be strengthened by precipitation of a gamma-prime Ni3(Al,Ti) phase. It is sold commercially as Monel® K-500 and is also designated Alloy K-500, Werkstoff 2.4375 and BS NA 18. Jiangyin Jiangnan Metal Co., Ltd. produces it as open-die forgings including rings, bars, flanges, discs and shafts.
Yes. UNS N05500 is the UNS designation for the alloy marketed under the trade name Monel® K-500. The same material also appears as Alloy K-500, Nickel Alloy K500, Werkstoff 2.4375, BS NA 18 and QQ-N-286. Chemistry and property requirements are set by ASTM B865 and AMS 4676.
Nickel 63.0 to 70.0 %, copper 27.0 to 33.0 %, aluminium 2.30 to 3.15 %, titanium 0.35 to 0.85 %, carbon 0.25 % max, manganese 1.5 % max, iron 2.0 % max, silicon 0.50 % max and sulphur 0.010 % max, by weight, per ASTM B865.
Both are nickel-copper alloys with similar corrosion resistance. UNS N05500 adds aluminium and titanium so it can be age hardened. After solution treatment and ageing it reaches about 690 to 1035 MPa yield strength and 27 to 38 HRC, roughly three times the yield strength of solution-annealed Monel 400. Monel 400 (UNS N04400) is easier to weld and machine and is used where strength is not the limiting factor.
No, not at room temperature. Relative magnetic permeability is typically below 1.005, and the Curie temperature is near -100 °C (-148 °F), so the alloy becomes weakly ferromagnetic only at cryogenic temperatures. This is one reason it is used for non-magnetic drill collars and MWD instrument housings in directional drilling.
Solution anneal at 871 to 899 °C (1,600 to 1,650 °F) followed by rapid cooling, then age harden at 580 to 595 °C (1,080 to 1,100 °F) for about 16 hours with a controlled furnace cool. Jiangyin Jiangnan Metal performs solution treatment and ageing in sequence and sets the ageing cycle to the hardness or strength band on the order.
UNS N05500 is listed in NACE MR0175 / ISO 15156-3 for certain components subject to hardness limits, commonly 35 HRC maximum. Separately, age-hardened nickel-copper alloy at high strength is susceptible to hydrogen embrittlement under cathodic protection in seawater, so subsea bolting and highly stressed parts should be reviewed against both hardness and strength caps. State the required condition on the enquiry and it will be built into the manufacturing plan.
ASTM B865 for rod, bar and wire. AMS 4676 for bars, forgings and rings. SAE AMS-QQ-N-286, formerly QQ-N-286. DIN 17743 / 17752 for Werkstoff 2.4375. Ultrasonic examination is normally to EN 10228-3, SEP 1921 or ASTM A388, with certificates to EN 10204 3.1 or 3.2.
Seamless rolled rings from 80 mm to 6,000 mm outside diameter on 3-metre and 6-metre ring rolling mills, in single-piece weights from 10 kg to 15,000 kg. Forged bars and shafts are produced up to 12,000 mm long and up to 1,200 mm in diameter.
It is weldable but regarded as difficult. Weld in the solution-annealed condition using a nickel-copper filler such as AWS ERNiCu-7. The age-hardened condition is prone to heat-affected-zone cracking. Re-solution treat and re-age after welding to restore properties. Where a welded joint is unavoidable in a highly stressed part, UNS N04400 is normally specified instead.
Single pieces are accepted and there is no fixed minimum order quantity for UNS N05500 forgings. Typical lead time is 25 to 45 days from drawing approval, depending on piece weight, melting route and the extent of machining and testing. Send a drawing or size list for a firm date.
Jiangyin Jiangnan Metal Co., Ltd., an open-die forging factory at No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China, manufactures UNS N05500 (Monel K-500) forged rings, seamless rolled rings, bars, flanges, discs, shafts, sleeves, bushings and tube sheets. Contact +86 189 2135 9659 or sales@steelforgepieces.com.
Page last reviewed by the technical sales department, Jiangyin Jiangnan Metal Co., Ltd.
Send the grade, forged form, finished dimensions, quantity, required condition and any hardness cap, together with the NDT class and certificate you need. Single pieces are accepted and there is no tooling charge for open-die work.