Key data
Alloy 945 (UNS N09945), also supplied under the trade name Incoloy alloy 945, is an age-hardenable nickel-iron-chromium alloy used for high strength, corrosion resistant components in sour oil and gas wells.
- Composition: 45.0 to 55.0% Ni, 19.5 to 23.0% Cr, 3.0 to 4.0% Mo, 2.5 to 4.5% Nb, 1.5 to 3.0% Cu, 0.5 to 2.5% Ti, balance Fe.
- Strength: 125 ksi (862 MPa) minimum yield, 150 ksi (1034 MPa) minimum tensile, 18% minimum elongation, 32 to 42 HRC.
- Sour service: approved under NACE MR0175 / ISO 15156-3 to Level VII and to Level VI at 450 F. No failures recorded in 90 day C-ring testing at 100% of yield stress.
- Localised corrosion: critical pitting temperature of 50 C to ASTM G48, compared with 35 C for Alloy 925.
- Forming: hot worked at 930 to 1150 C, with hot working characteristics similar to Alloy 718. Cold work up to 40% reduction.
- Supply: Jiangyin Jiangnan Metal Co., Ltd. forges Alloy 945 bars, rings, discs, blocks and shafts up to 5,000 kg per piece. Contact sales@steelforgepieces.com.
What is Alloy 945 (UNS N09945)?
Alloy 945 is a high strength, corrosion resistant, age-hardenable nickel-iron-chromium alloy designed for use in the oil and gas industry, in particular for sour wells containing high levels of hydrogen sulfide, carbon dioxide and chlorides.
The nickel content of 45 to 55 percent provides resistance to chloride-induced stress corrosion cracking. Nickel in combination with molybdenum and copper provides resistance to general corrosion in reducing media. Molybdenum provides resistance to localised attack in the form of pitting and crevice corrosion. Chromium at 19.5 to 23.0 percent provides resistance in oxidizing environments.
Niobium, titanium and aluminium take part in the age hardening reaction that occurs during heat treatment. They form Ni3(TiNbAl) type gamma prime and Ni3(NbTiAl) type gamma double prime precipitates. These particles are sub-micron in size and are distributed uniformly through the austenitic matrix, which gives the alloy its strength.
In the annealed and aged condition the alloy has a minimum yield strength of 125 ksi (862 MPa), a minimum tensile strength of 150 ksi (1034 MPa), minimum elongation of 18 percent, minimum reduction of area of 25 percent and minimum impact energy of 40 ft-lb. Hardness is specified between 32 and 42 HRC.
Alloy 945 is approved under NACE MR0175 / ISO 15156-3 for oil and gas service to Level VII and to Level VI at 450 F (232 C). A higher strength grade, Alloy 945X, carries the same UNS number and has a minimum yield strength of 140 ksi (965 MPa).
Designations and equivalents
| Designation type | Value |
|---|---|
| UNS number | N09945 |
| Trade name | Incoloy alloy 945 and 945X (Special Metals Corporation) |
| Other names in use | Alloy 945, 945 alloy, N09945, 125K grade |
| Producer specifications | HA 119 (945), HA 123 (945X), HA 121 and HA 122 (shaft grade) |
| Product standard | ASTM B637, precipitation-hardening nickel alloy bars, forgings and forging stock |
| Sour service standard | NACE MR0175 / ISO 15156-3, Level VII and Level VI-450 F |
| Equipment standard | API 6A and API 6A718 Annex H, wellhead and Christmas tree equipment |
Chemical composition of Alloy 945
The limiting chemical composition below follows Special Metals specification HA 119 for UNS N09945. The right hand column states the function of each element.
| Element | Symbol | Min % | Max % | Function |
|---|---|---|---|---|
| Nickel | Ni | 45.0 | 55.0 | Chloride stress corrosion cracking resistance |
| Chromium | Cr | 19.5 | 23.0 | Resistance in oxidizing environments |
| Iron | Fe | Balance | Matrix element | |
| Molybdenum | Mo | 3.0 | 4.0 | Pitting and crevice corrosion resistance |
| Niobium | Nb | 2.5 | 4.5 | Gamma double prime age hardening |
| Copper | Cu | 1.5 | 3.0 | Resistance in reducing media |
| Titanium | Ti | 0.5 | 2.5 | Gamma prime age hardening |
| Aluminium | Al | 0.01 | 0.7 | Gamma prime formation, deoxidiser |
| Manganese | Mn | - | 1.0 | Deoxidiser, sulfur control |
| Silicon | Si | - | 0.5 | Deoxidiser |
| Carbon | C | 0.005 | 0.04 | Carbide formation, held low for corrosion resistance |
| Sulfur | S | - | 0.03 | Restricted element |
| Phosphorus | P | - | 0.03 | Restricted element |
Physical properties of Alloy 945
Values are given at room temperature unless stated otherwise. The thermal conductivity of 10.9 W/m·C at room temperature is typical of nickel alloys and affects both machining practice and furnace soak times on heavy sections.
| Property | Imperial | Metric |
|---|---|---|
| Density | 0.296 lb/in³ | 8.2 g/cm³ |
| Melting range | 2317 to 2510 F | 1270 to 1377 C |
| Young's modulus | 29.1 x 106 psi | 200.8 GPa |
| Shear modulus at 70 F | 10.8 x 103 ksi | 74 GPa |
| Poisson's ratio | 0.31 | |
| Electrical resistivity | 663 ohm·cmil/ft | 1.10 microhm·m |
| Magnetic permeability at 200 Oe | 1.003 | |
| Specific heat at 23 C | 0.106 BTU/lb·F | 445 J/kg·C |
| Thermal conductivity at 23 C | 75.9 BTU·in/ft²·h·F | 10.9 W/m·C |
| Mean coefficient of expansion, 25 to 93 C | 7.88 x 10-6 /F | 14.19 x 10-6 /C |
Thermal properties against temperature
| Temp C | Temp F | Conductivity W/m·C | Specific heat J/kg·C | Mean CTE x10-6/C |
|---|---|---|---|---|
| 23 | 73 | 10.9 | 445 | - |
| 100 | 212 | 12.5 | 467 | 14.24 |
| 200 | 392 | 14.4 | 491 | 14.36 |
| 300 | 572 | 16.4 | 515 | 14.69 |
| 400 | 752 | 18.4 | 540 | 15.12 |
| 500 | 932 | 20.3 | 563 | 15.39 |
| 600 | 1112 | 22.4 | 588 | 15.93 |
| 700 | 1292 | 23.9 | 607 | 16.32 |
| 800 | 1472 | 25.7 | 639 | 17.47 |
| 900 | 1652 | 26.2 | 670 | 18.01 |
| 1000 | 1832 | 28.0 | 688 | - |
| 1100 | 2012 | 29.5 | 690 | - |
Elastic moduli against temperature
| Temp F | Temp C | Tensile modulus 103 ksi | GPa | Shear modulus 103 ksi | Poisson's ratio |
|---|---|---|---|---|---|
| 70 | 23 | 28.3 | 195 | 10.8 | 0.31 |
| 200 | 93 | 27.9 | 192 | 10.7 | 0.31 |
| 400 | 204 | 26.9 | 185 | 10.2 | 0.31 |
| 600 | 316 | 26.0 | 179 | 9.9 | 0.32 |
| 800 | 427 | 25.1 | 173 | 9.5 | 0.32 |
| 1000 | 538 | 24.2 | 167 | 9.1 | 0.33 |
| 1200 | 649 | 23.1 | 159 | 8.6 | 0.34 |
| 1300 | 704 | 22.5 | 155 | 8.4 | 0.34 |
Unit converter, ksi to MPa
Mechanical properties of Alloy 945
Alloy 945 is supplied in three strength conditions. Note that specifying a higher strength condition reduces the hardness margin available for NACE MR0175 compliance.
Limiting properties, annealed and aged
| Property | Alloy 945 (HA 119) | Alloy 945X (HA 123) | Alloy 925 (HA 46) |
|---|---|---|---|
| Yield strength, min | 125 ksi / 862 MPa | 140 ksi / 965 MPa | 110 ksi / 759 MPa |
| Tensile strength, min | 150 ksi / 1034 MPa | 165 ksi / 1138 MPa | 140 ksi / 965 MPa |
| Elongation, min | 18% | 18% | 18% |
| Reduction of area, min | 25% | 25% | 25% |
| Impact energy, min | 40 ft-lb | 40 ft-lb | 35 ft-lb |
| Hardness range | 32 to 42 HRC | 32 to 42 HRC | 26 to 38 HRC |
Typical properties by bar diameter
Production values are above the specified minimums and are retained in large sections. A 14 inch bar recorded 140.3 ksi yield strength and 77 ft-lb impact energy at -75 F.
| Dia. in | Dia. mm | YS ksi | UTS ksi | Elong. % | RA % | Impact ft-lb | HRC | ASTM grain |
|---|---|---|---|---|---|---|---|---|
| 1.0 | 25 | 133.4 | 173.2 | 27.8 | 48.0 | 76 | 40 | 2 |
| 2.0 | 51 | 132.5 | 170.2 | 28.2 | 47.6 | 70 | 40 | 3 |
| 3.5 | 89 | 135.5 | 172.0 | 25.5 | 40.5 | 58.2 | 43 | 2 |
| 4.5 | 114 | 134.2 | 168.6 | 28.6 | 46.7 | 62 | 42 | 2.5 |
| 6.0 | 152 | 141.0 | 176.0 | 22.0 | 34.6 | 55.3 | 42 | 2.5 |
| 12.0 | 305 | 142.3 | 171.7 | 26.3 | 43.6 | 61.2 | 40 | 2 |
| 14.0 | 356 | 140.3 | 169.3 | 26.6 | 30.7 | 77 | 39 | 2 |
Property uniformity in 6 inch bar
| Orientation and location | YS ksi | UTS ksi | Elong. % | RA % |
|---|---|---|---|---|
| Longitudinal, mid-radius | 139.9 | 174.2 | 22.9 | 35.3 |
| Longitudinal, centre | 138.6 | 170.4 | 24.5 | 31.7 |
| Longitudinal, edge | 139.0 | 173.9 | 24.2 | 33.8 |
| Transverse, centre | 141.6 | 175.3 | 22.5 | 30.6 |
| Transverse, mid-radius | 139.9 | 175.5 | 24.3 | 35.1 |
The difference between centre and edge values is under 3 ksi, and transverse values match longitudinal values. This indicates uniform precipitate distribution through the section.
Shaft grade, cold worked and direct aged
| Property | Alloy 945 (HA 121) | Alloy 945X (HA 122) |
|---|---|---|
| Yield strength, min | 165 ksi / 1138 MPa | 210 ksi / 1448 MPa |
| Tensile strength, min | 180 ksi / 1241 MPa | 220 ksi / 1517 MPa |
| Elongation, min | 15% | 12% |
| Reduction of area, min | 20% | 18% |
| Hardness | 38 to 46 HRC | 40 to 48 HRC |
Shaft grade hardness exceeds the 42 HRC limit that NACE MR0175 applies to Alloy 945 in sour service. It is specified for pump and drive shafting outside the wetted sour environment.
Corrosion resistance and NACE qualification
The following test data supports the use of Alloy 945 in sour service and is the basis for its NACE MR0175 approval.
NACE MR0175 / ISO 15156-3 C-ring qualification
| Level | H2S | CO2 | Chloride | Temperature | Result |
|---|---|---|---|---|---|
| NACE Level VII | 3500 kPa (508 psia) | 3500 kPa | 25 wt% NaCl, 150,000 mg/L Cl | 205 C / 401 F | No failure, 90 days |
| NACE Level VI-450 F | 3500 kPa (508 psia) | 3500 kPa | 20 wt% NaCl, 120,000 mg/L Cl | 232 C / 450 F | No failure, 90 days |
Nine specimens from three commercial heats were tested at each level. All passed visual examination at 20x magnification.
SSC and GHSC tensile testing
Testing to NACE TM0177-2004 Method A was carried out in NACE Solution A, which is 5 percent NaCl plus 0.5 percent glacial acetic acid, under 100 kPa H2S at 24 C. Specimens stressed to 90 percent of actual yield strength, between 120.8 and 126.9 ksi depending on heat, recorded no failures after 30 days for both sulfide stress cracking and galvanically induced hydrogen stress cracking. GHSC specimens were coupled to steel through the stressing bolt.
Chloride stress corrosion cracking
| Alloy | Boiling 25% NaCl at pH 1.5, ASTM G123 | Boiling 45% MgCl2 at 155 C, ASTM G36 |
|---|---|---|
| Alloy 945 | No cracks after 720 hours | Cracks at 22 hours, failure at 142 hours |
| Alloy 925 | No cracks after 720 hours | Cracks at 22 hours, failure at 70 hours |
| 304 stainless steel | Cracks after 22 hours | Cracks at 4 hours, failure at 13 hours |
The boiling magnesium chloride test to ASTM G36 is an accelerated screening test and results are used on a comparative basis. Time to failure for Alloy 945 was twice that of Alloy 925 and about eleven times that of 304 stainless steel.
Localised corrosion
| Alloy | CPT, C |
|---|---|
| Alloy 945 | 50 |
| Alloy 925 | 35 |
Slow strain rate testing
Slow strain rate testing was carried out in 25 wt% NaCl plus 0.5 wt% acetic acid under 100 psig H2S at a strain rate of 4.0 x 10-6 per second. Environment to air ratios were 0.88 to 0.94 at 121 C and at 149 C. No secondary cracking was observed.
Heat treatment of Alloy 945
Heat treatment determines the final properties of Alloy 945 forgings. The double aging cycle is required. A single step age will not produce the precipitate distribution assumed by the specification.
1850 to 1950 F
0.5 to 4 hours
holds solutes in solution
1300 to 1350 F
6 to 8 hours
down to 607 to 635 C
6 to 8 hours, air cool
Process notes
Annealing range. The alloy can be annealed from 954 C, but the range of 1010 to 1066 C gives the best combination of grain size and properties. Annealing below this range can leave retained cold work and produce an inconsistent aging response.
Aging temperature tolerance. Hardness change is negligible across an exposure range of 677 to 760 C. This makes the alloy suitable for large industrial furnaces where temperature uniformity varies across the load.
Hardness check. Final hardness must fall within 32 to 42 HRC. Hardness above 42 HRC is outside the NACE MR0175 acceptance limit for this alloy.
Machining sequence. Rough machine before aging and finish machine after aging. Aged material at 40 HRC and above increases tool wear on heavy cuts.
Forging, working and machining
Hot working and open-die forging
The hot working range of Alloy 945 is 930 to 1150 C (1700 to 2100 F). Its hot working characteristics are similar to those of Alloy 718. Finishing temperature must be controlled, since finishing below the range leaves residual strain that affects the subsequent aging response.
Open-die forging is used for most oil and gas geometries in this alloy because the components are large and order quantities are low. Open-die forging also produces continuous grain flow, which improves fatigue performance in valve bodies and wellhead blocks compared with parts machined from bar stock.
| Forging form | Size range | Application |
|---|---|---|
| Forged round bar | 50 to 800 mm diameter, up to 6000 mm long | Valve stems, shafting, fastener stock |
| Forged ring | Up to 2500 mm outside diameter | Flanges, wellhead connectors, seal rings |
| Forged disc | Up to 1800 mm diameter | Blind flanges, closures, tube sheets |
| Forged block | Up to 5000 kg per piece | Valve bodies, Christmas tree blocks, manifolds |
| Step shaft | Multi-diameter, to drawing | Pump shafts, drive shafts |
| Near-net-shape blank | To customer drawing | Components with reduced machining allowance |
Cold working
Alloy 945 can be cold worked up to 40 percent reduction. Its work hardening rate is similar to that of Monel K-500 and lower than that of 304 stainless steel. Cold drawing followed by direct aging produces the shaft grade properties given in Table 9.
Machinability
Machinability is good in both the solution annealed and the aged condition. Rigid tooling with positive rake angles should be used, and techniques that minimise work hardening of the material should be applied. Best results are obtained by rough machining before age hardening and finishing after final heat treatment.
Welding
Alloy 945 is welded by gas tungsten arc welding and pulsed gas metal arc welding using matching filler metal 945 or filler metal 725NDUR. For pulsed GMAW, current should not exceed 185 amperes in spray arc transfer on standard power sources. Submerged arc welding and shielded metal arc welding are not recommended. Material is re-annealed and re-aged after welding.
| Filler and test temperature | YS ksi | UTS ksi | Elong. % | RA % | Failure location |
|---|---|---|---|---|---|
| Filler 945, room temperature | 139 | 176 | 25.3 | 42.8 | Base metal |
| Filler 945, 350 F / 177 C | 130 | 163 | 21.7 | 40.9 | Base metal |
| Filler 725NDUR, room temperature | 129 | 164 | 23 | 35 | Weld metal |
Weldments made with matching filler metal 945 failed in the base metal rather than in the weld. Filler metal 725NDUR is acceptable but gives lower cross-weld strength.
Applications of Alloy 945
Alloy 945 is specified where high mechanical loading and severe sour service chemistry occur together.
Downhole and surface well equipment
Tubular products, valve bodies and gates, wellhead Christmas trees, casing and tubing hangers, landing nipples, tool joints, packers and subsurface safety valves. Christmas tree blocks are commonly forged and machined from this alloy.
Rotating equipment
Pump shafting and impeller shafts in severe service pumps, using the cold worked and direct aged shaft grade for its higher yield strength and rotating beam fatigue strength.
Fasteners and piping
High strength bolting, studs and nuts for flanged joints exposed to hydrogen sulfide, and high strength piping systems in sour gathering and processing service.
Applicable standards
| Standard | Scope |
|---|---|
| UNS N09945 | Unified Numbering System designation |
| NACE MR0175 / ISO 15156-3 | Materials for H2S-containing oil and gas environments, Level VII and Level VI-450 F |
| ASTM B637 | Precipitation-hardening nickel alloy bars, forgings and forging stock |
| API 6A | Wellhead and Christmas tree equipment |
| API 6A718 Annex H | Nickel alloy material requirements for API equipment |
| NACE TM0177 | Laboratory test methods for sulfide stress cracking resistance |
| ASTM G36, G48, G123 | Pitting and stress corrosion cracking test methods |
| EN 10204 | Inspection documents, types 3.1 and 3.2 |
Alloy 945 compared with Alloy 925, 718 and 725
These four alloys overlap in oil and gas material specifications. The table below summarises the main selection data.
| Criterion | Alloy 945 | Alloy 925 | Alloy 718 | Alloy 725 |
|---|---|---|---|---|
| UNS number | N09945 | N09925 | N07718 | N07725 |
| Minimum yield strength | 125 ksi | 110 ksi | 120 ksi | 120 ksi |
| Minimum tensile strength | 150 ksi | 140 ksi | 150 ksi | 150 ksi |
| Nickel content | 45 to 55% | 42 to 46% | 50 to 55% | 55 to 59% |
| Molybdenum content | 3 to 4% | 2.5 to 3.5% | 2.8 to 3.3% | 7.0 to 9.5% |
| CPT to ASTM G48 | 50 C | 35 C | about 15 C | about 65 C |
| Relative alloy cost | Moderate | Low | Moderate | High |
| Typical selection | High strength with severe sour service | Milder sour service | High strength with limited chloride pitting exposure | Most aggressive halide chemistry |
Alloy 945 provides higher strength and a higher critical pitting temperature than Alloy 925. It matches the strength of Alloy 718 with better localised corrosion resistance. Alloy 725, with 7 to 9.5 percent molybdenum, provides higher pitting resistance at higher alloy cost and is specified where produced fluid chemistry requires it.
Frequently asked questions
What is Alloy 945 (UNS N09945)?
What is the density of Alloy 945?
What is the melting point of Alloy 945?
What is the yield strength of Alloy 945?
What is the difference between Alloy 945 and Alloy 945X?
Can Alloy 945 be open-die forged?
What heat treatment does Alloy 945 require?
Is Alloy 945 resistant to sulfide stress cracking?
How does Alloy 945 compare with Alloy 925?
Can Alloy 945 be welded?
What are the typical applications of Alloy 945?
Who supplies Alloy 945 open-die forgings?
Alloy 945 forgings from Jiangyin Jiangnan Metal
Jiangyin Jiangnan Metal Co., Ltd. is an open-die forging factory in Jiangyin City, Jiangsu Province, China. We produce nickel alloy, stainless steel, duplex and alloy steel forgings for oil and gas, petrochemical, power generation, marine and mining customers.
Process control on Alloy 945 orders
Forging. Billet heating and finishing temperatures are held within the 930 to 1150 C range. Forging ratio and the upset and draw sequence are planned for each geometry to develop continuous grain flow and to break down the as-cast structure through the full section.
Heat treatment. Solution annealing and double aging are carried out in furnaces with documented temperature uniformity surveys. Soak times are set from actual section thickness. Hardness is verified against the 32 to 42 HRC range on each heat treatment lot.
Testing. Chemical analysis by spectrometer, tensile and impact testing at the specified orientations and locations, hardness survey, ultrasonic examination to ASTM A388 or the applicable API acceptance class, and magnetic particle or liquid penetrant examination as required by the order.
Documentation. EN 10204 Type 3.1 or 3.2 certificates, heat number traceability from melt through final machining, and third party inspection by SGS, BV, Lloyd's Register or TUV when specified.
Information required for a quotation
Drawing or dimensions with machining allowance, applicable specification such as ASTM B637, API 6A or NACE MR0175, strength grade required (125 ksi standard or 140 ksi 945X), quantity, testing and NDT requirements, certification type and delivery destination. Quotations are normally issued within one working day.
Jiangyin Jiangnan Metal Co., Ltd., Open-Die Forging Factory
No.1 Chengxiqiao Road, Zhouzhuang Town, Jiangyin City, Jiangsu Province, China
Tel +86-189-2135-9659 |
Email sales@steelforgepieces.com
Data sources
Property data on this page is taken from published industry standards and from the alloy producer's technical literature. Values are typical or specified minima given for reference and do not constitute a warranty for any specific application. Requirements should be confirmed against the governing purchase specification.
- Special Metals Corporation, INCOLOY alloys 945 and 945X technical bulletin, specifications HA 119, HA 121, HA 122 and HA 123.
- NACE MR0175 / ISO 15156-3, Petroleum and natural gas industries, materials for use in H2S-containing environments in oil and gas production, Part 3, cracking-resistant CRAs and other alloys.
- NACE TM0177-2004, laboratory testing of metals for resistance to sulfide stress cracking and stress corrosion cracking in H2S environments, Methods A and C.
- ASTM B637, standard specification for precipitation-hardening and cold worked nickel alloy bars, forgings and forging stock for moderate or high temperature service.
- ASTM G36, G48 and G123, stress corrosion cracking and pitting corrosion test methods.
- API 6A and API 6A718 Annex H, wellhead and Christmas tree equipment material requirements.
Page last reviewed 14 August 2026 by the Technical Department, Jiangyin Jiangnan Metal Co., Ltd. Incoloy is a registered trademark of Special Metals Corporation and is used here for material identification only.